How to Improve The Output of Rice Milling Machine?

Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice feeds thousands of millions of people and milling is the process wherein the rice grain is transformed into an edible form- fit for human consumption.

Rice milling is the process that helps in removal of hulls and bran’s from paddy grains to produce polished rice. Rice feeds thousands of millions of people and milling is the process wherein the rice grain is transformed into an edible form- fit for human consumption.

The amount of recovery during milling is dependent on diverse factors like variety of paddy, the degree of milling required, the quality of equipment used, et al Commercial milling systems perform milling of the paddy in stages, and hence are called multi-stage or multi-pass rice mills. The commercial Rice Milling Strives to reduce mechanical stresses and heat buildup in the grain in order to minimize grain breakage and produce uniformly polished grain.

Nextech Grain Processing & Engineering Solutions Pvt. Ltd., formerly Nextech Solutions, is at a leading Rice Mill Project Consultants in India and Abroad and at forefront of consultancy for Rice Mill Machinery, Rice Mill Plant Layouts for Rice Mill Plant Manufacturer India.

A 10 years old organization shining with a proven track record,  it has trailblazed innovation in every project it has been designing, engineering and executing that total up to more than 60 projects globally.  With this vast experience, Nextech has the extensive know-how to tackle operational challenges even as it is at the forefront of customizing innovations in Rice Milling Plant Layout Design as the top notchRice Mill Engineers & Designers, Rice Mill Consultant, Rice Mill Plant Consultant in India.

Enhancing Output Of Rice Mills

The main Rice Milling Processes comprise cleaning, husking, separating, whitening, polishing, grading, color sorting, packing & weighing. In order to get high output, we need to follow carefully the stringent procedures like:

A) Milling should be at the right moisture content,

B) Pre-cleaning paddy before husking,

C) Employing paddy separator,

D) Utilizing two-stage whitening, grading the milled rice process,

E) Monitoring maintenance and replacing spare parts regularly. Why should we mill the rice at right moisture content?

The paddy moisture content of 14% is ideal for milling. If the moisture content is too higher low, grain breakage will occur. This leads to low head rice rate.

Nextech offers optimized Rice Mill Machine Design, Basmati Rice Mill Plant Layout, incorporating all the features mentioned here.

F) Parts like screen, emery roller, rubber roller, plastic bucket, polisher roller, and screw impeller wear out very easily.

G) Operate your Rice Milling Machine with the assigned method, and more output will follow. The rice milling facility & equipment conforms to specific configurations, with the milling components varying in design and performance.

In modern automated rice mills, many adjustments (e.g. rubber roll clearance, separator bed inclination, feed rates) are automated and whitener-polishers provided with gauges.

Adjustment to optimum measurements of the pressure in whiteners and polishers is crucial in raising the output of milling. If the pressure is too low, only energy is converted into heat but no bran is removed and vice versa.

H) The whitening process applies pressure to the grain, which generates heat and causes cracking and breakage of some kernels.

 

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Basmati Rice Milling Processing Technology in Bangladesh

In its raw form, Paddy cannot be eaten as it needs processing to become fit to be eaten. It consequently undergoes several stages before it appears in stores and supermarkets. Rice milling, is the entire process through which paddy grains are transformed into tasty, succulent rice.

In its raw form, Paddy cannot be eaten as it needs processing to become fit to be eaten. It consequently undergoes several stages before it appears in stores and supermarkets. Rice milling, is the entire process through which paddy grains are transformed into tasty, succulent rice. A series of processes help clean, sift bundle and segregate Paddy and to remove its impurities before it becomes fit for consumption. Nextech Solutions is one of the leading food grain industry consultants in India.

As Bangladesh is a rice consuming country, Rice milling industry in Bangladesh is enormous. Rice milling is accomplished by multiple systems that vary in scale tremendously. These can range from the very small to those requiring very large scale factories. Some of these require ultramodern imported machines based on intricate scientific principles.

PADDY PROCESSING

 

Rice procurement is a long and winding process wherein it ’s cultivated by farmers and after being made fit for factories by usage of threshers and harvesters, it reaches the factories. After this, rice processing is an equally complex process.

    • The Pre-Cleaner is undertaken to resolve pre-cleaning issues that may arise after the transportation.

 

    • Paddy Dryers are employed to ensure rice is uniformly dried to be fit for processing. This usually requires preprocessing and minimizes moisture content before storing it in warehouses.

 

    • De-Husking A fully automatic rubber roll control system ensures that a prefixed percentage of paddy is mixed before being fed to the tray of separators.

 

    • Paddy Separators To set apart rice from its kernels, these machines move sideways to roll the mixture downwards.

 

    • Polishers Moving friction in the moving rice grains ensures an even polishing. At this stage segregation into the light and heavy seeds, cereal and granular materials are accomplished through Fine Cleaners.

 

    • The final stage is Grading and Sorting where stringent quality control processes by experts ensure the perfect grains are shipped out of the factory premises.

 

Modern Rice Mills today incorporate the state of the art technologies to set up world-class modern plant machinery and technology. The Factory lines are nearly automated and each stage moves continuously requiring minimal human intervention and smooth production of tastiest rice.
Nextech Solutions, a 10-year-old organization, are promoted by two professionals from the Indian Basmati Rice Industry. One of the leading food grain industry consultants in India, we are leading edge and a very successful Rice Mill Consultant in Bangladesh. As one of the successful bulk handling and storage consultants, we provide focused and highly effective and efficient advice.

 

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Setup Your Basmati Rice Mill Plant in Nigeria With Nextech Solutions

If you need expert advice on how to set up a Basmati rice mill in Nigeria your search ends here! Contact Nextech Solutions today, and we will have the mill rolling in a short time. We are, without doubt, the best Basmati Rice Mill Consultant in Nigeria.

If you need expert advice on how to set up a Basmati rice mill in Nigeria your search ends here! Contact Nextech Solutions today, and we will have the mill rolling in a short time. We are, without doubt, the best Basmati Rice Mill Consultant in Nigeria.

Our qualified engineers have an exemplary track record in providing the best consultancy services for setting up rice plants in Nigeria.

SERVICES OFFERED BY NEXTECH SOLUTIONS

Nextech Solutions is the one-stop Rice Milling Plant Consultant for setting up a plant in Nigeria. With 10 years of experience in the seed and grain industry, our engineers can give you the state-of-the-art solutions for your rice mill. Our services include:

Paddy Milling Solutions
Our modern rice mill plant solutions have completely automated systems. These involve cleaning, sorting by color, grading by length, hulling, polishing, and packing of rice.

Rice Re-Processing
The sorting process in our high-tech rice mills is undertaken by size, type, and the level of inherent moisture of the grain. The full-size grain is called a “wand” and is considered the most superior. The other varieties include a second wand, Dubar, Tibar, Mogra, Kinki, and Nakku depending on how small the broken grains are.

Rice Blending Solutions
Our blending solutions form a very important part of the rice milling industry. If the demand for your Basmati rice is too high and you have to meet the sudden demand, our blending solutions will help you to obtain rice from other sources. This will then be blended with your own brand and processed together.

Paddy Drying Solutions
The Basmati Rice Mill Plant Solutions at Nextech Solutions include treating the raw paddy. Drying of rice paddy is a critical process because rice has to be stored for long periods of time. The process in our rice mills ensures that the grain is dried to the optimal level for long storage.

Bulk Storage in Silos
Most silos are designed horizontally and occupy a lot of space.The silos designed by Nextech Solutions are vertical. They use minimum land-space but provide maximum storage capacity. The silos protect the grains from changes in the weather conditions, pests, and insects.

OUR ALLIED SERVICES

Once your rice milling plant is set up in Nigeria, our job is not over. Our package also includes expert services in:

  • Technical audit of the new plant as well as existing plants.
  • Inspection of the rice milling plant at a mutually convenient date/time.
  • Observation of the existing machinery, equipment, tools used and whether they need to be upgraded.
  • Checking if some vital piece of equipment needs to be added.
  • Inspection of the electric and electronic systems that control the automated processes in the rice mill.
  • Giving expert advice on how to speed up the milling process.
  • Suggesting solutions to any shortcomings and more.

 

With the help of Nextech Solutions in Nigeria, you can set up the most modern and automated Basmati rice mill plant on the Continent.

 

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Why Nextech is the best Rice Mill Consultant out there?

Once you plan to set up a rice mill, it brings in a lot of things to consider and finalize upon. A suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved. Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities.

Once you plan to set up a Rice Mill, it brings in a lot of things to consider and finalize upon. Suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved.

Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities. But that is why there are Rice Mill Consultants; there are many rice mill consultants crowding the market. In this blog, we would like to show that how we stand out of that crowd.

In what has not even been a decade, Nextech Solutions has already established itself as the Best Rice Mill Consultant in India. But that does not deter us from striving to excel and better our services even further. The company was founded by two vastly experienced veterans in the field of the Indian Basmati Rice Industry.

Mr. SP Singh, an electrical engineer with more than 26+ years of experience in Grains and Seeds Industry has worked with the topmost names in agriculture sector like Oswal agro furane and Buhler.

On the other hand, Mr. Charan Singh is a mechanical engineer with 22+ years of experience at top-notch agricultural solutions firms. These veterans bring a plethora of expertise and dexterity to Nextech Solutions, which is vital for us and eventually for our clients.

The Perfect Mix of Experience And Innovation:

Along with the indispensable experience that our founders guide us with, we are also home to some of the most developed technology and innovations involved in the field of agriculture solutions. Our engineering approach employs the latest computer-aided designs to come up with the most accurate and efficient solutions that meet and even exceed our client’s expectations. All of our engineers have experience of more than 15 years in rice milling and it is their commitment which fuels our ambition to excel. Plying trade in this field of business for so long has helped us in knowing our trade inside out.

Detailed designing engineering provides us with a much-sought edge over our competitors in the market. Proper designing and accurate designing results in better yields and hence add to the overall revenue.
Our association with our clients infuses great confidence in them for the reason that they feel themselves in “safe hands” and that’s because of our experience, expertise, and sense of belonging with the project that places us far ahead of our competition.

Our endeavor has always been to offer our clients, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements.

 

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