Importance of Modern Rice Mill Machinery

Factually speaking, India is the largest producer and exporter of Basmati rice and one of the largest exporters of rice, in general. Rice milling is perhaps the oldest and also the biggest agro-processing industry in the country.

As it was last determined, India had a turnover of more than Rs. 25,000 cr/year and had the capacity to process approximately 85,000 tonnes of paddy each year, in turn, providing the staple food item to more than 60% of its population.

When a country witnesses economic growth along with a situation of stable supply, we see a shift in the customer preference. Their demand shifts from quantity to quality and security. If we shift our focus on modern countries, we get to see that those nations are trying and consolidating their rice milling operations into large milling facilities, whereas most of the small and medium scale milling facilities are dying away.

This clearly proves that people over there are more critical of rice quality. This growing consciousness in the rice milling market would ultimately lead to bigger, more sophisticated machinery.

Developing countries, on the other hand, face a distinct challenge of sustained productivity. In the business environment, sustained production comes across as the biggest challenge rice milling units face.

So, how can we get over this one of the most critical challenges? Well, by streamlining and automating work processes. This is the only way to enhance productivity and reach a stage of sustained productivity.

Modern, automated rice milling machines not only have more reasonable designs but also have higher milling efficiency. The quality of milling operations straightaway determines the rice output’s quality, whiteness, milling degree, grain dimensions, etc. Using modern rice milling technology can let the rice millers cater to the exact customer demand on quantity as well as quality.

Today, most of the developing nations like India, China, Nigeria, etc, owing to the low-entry barrier and high profitability have grown swiftly. However, their lack of updated processing techniques and rearward equipment is hindering the development of their country’s rice industry, as a whole.

While the surge in population has created a demand for increasing the productivity, there have been numerous cases of grain loss due to inefficient, obsolete milling equipment. Developing, rice-producing nations are said to lose about 10% of their yield each year. And this calls for an improved, automated rice milling and processing machinery.

If you’re one of those farmers suffering from the lack of adequate milling infrastructure, make sure you get in touch with Nextech Agri Solutions Pvt. Ltd. It’s an Indian-based rice milling consultant with years of experience in the rice milling industry.

Olam Engages Local Communities for the Rice Harvest

One of the leading agri-businesses, Olam International operates from seed to shelf in more than 60 countries, providing food and raw materials to over 23,000 customers worldwide. With their global rice supply chain and immense market strength, they have successfully linked their rice farms and smallholder farmers to clients in all the major rice consuming country.

A producer of renowned Mama’s Pride and Chef’s Choice Rice, Olam International has started harvest in its dry season rice farming season. For the process of harvesting, a total of 11 combined harvesters and a splitter harvest machine were deployed. “The high-tech machineries couldn’t, however, stop the farms from involving more than 600 seasonal farmers from the host communities from participating in the farming process”, Mr. Pieter Nel said.

According to the farm officers, the dry season farm comprises of 3,000 hectares, out of the total of 12,920 hectares. The dry season rice farm is expected to yield up to 4.5 tons of rice per hectare, which is more than 300% of the national yield, which sits between 1.3-1.8 tons per hectare. The high yield can be accredited to Olam International for involving some of the best farming practices, including but not limited to the increased soil standards to meet rice varieties. As Nel told, it was done following a series of laboratory tests on different soils. Other practices involved aircrafts for seedlings, spraying effective pesticides and applying quality fertilizers.

Mark Mclean, who’s appointed as the farm manager told that 1,400 hectares would be added to the 3,000 already being used. The additional land would be utilized for the forthcoming rain-fed season. Mclean also stated that over 100 rice varieties with high yields are being studied with a view to adopt them. Currently, only 4 high yielding varieties are planted, namely L34, C90, C20 and Faro 44.

Laying importance on safety and quality, Madan Singh, the Director of quality assurance informed how the company conducts relevant analysis to ensure the rice meets the nutritional value and is safe and does not use chemicals indiscriminately during production.

Abubakar Ogashuwa, the company’s Community Relations Manager, mentioned that the farms have created access roads that have been instrumental in linking the farms to six host communities surrounding them, provided them with solar power, introduced scholarship for the students, constructed classrooms with school compounds and built boreholes for each of the 6 communities.

He further mentioned how the Olam farm is in constant talks with the herders and nomads around to avoid complications arising out of their animals invading the farms.

Read through our other blogs to stay updated on the latest news and events in the rice industry.

List of Rice Mill Machinery In Delhi, India

Rice is a standout amongst the most essential nourishment edit over the world that is prepared in the rice processing plants concerning the global measures remembering the consistency and the fundamental nature of the grain. There are diverse rice processing hardware’s and rice mills and processes which are utilized for the correct preparing of rice and guarantee its most extreme handling limit in less measure of time.

The most critical production calculates are considered for its preparation is the utilization of vitality. Vitality is one of the important things and the crucial source to gauge the cost of the settled completed item. For the generation of rice, the vitality devouring types of gear utilized incorporate blowers, lifts, engines, boilers and steam conveyance and some more. The proficiency of the item (rice) relies on upon the utilities kept up by the rice creation factories, for example, power, air, water, work, and so forth.

A hefty portion of the rice plants in India and furthermore in the distinctive parts of the world hold fast to a few techniques for rice handling, for example, drying of rice, cleaning of rice, processing, brightening, cleaning, reviewing, mixing, sorting and bundling.There are distinctive sorts of sorters and separators utilized for the rice to be free from a clean, parasitic diseases, plastic granules, undesirable grain, and so forth.

Some of them being used by the rice mill machinery include the following:

Rice Huskers: These huskers expel the husk (external covering) from the paddy rice amid the handling.
Paddy Separators: It makes the chestnut rice more proficient.
Plano-Shifters: This makes the rice more uniform and gives rice appropriate size and evaluating with a rapid.

There are diverse sorts of strategies utilized as a part of the rice mill plant machineries. In the prior days, customary techniques were utilized for paddy preparing utilizing the steel hullers and the rice handling process specified in the above flowchart was done physically. This strategy is by all accounts the wasteful technique as the odds or the benefits to ascend at the larger amount frequently debases. The advertising costs and the net returns tend to diminishing that keeps the customers from acquiring responsible yields in time. Advance, the most recent and present day rice processing units make utilization of more productive innovation that help them yield a vast net return and the computed costs turn out to be better for the extensive amount of paddy.

In the end, we can conclude by stating that the limit usage of utilizing the cutting edge strategies is roughly 70% in contrast with the ordinary techniques utilized (approx. 45%). Rice is the staple nourishment and is one of the main sources amongst all the sustenance grains for all the people.

Moving Towards Self Reliance: Nigeria Set To Shun Rice Imports

Just like a lot of other countries, Nigeria’s staple food item is rice. It’s one of the largest importers of rice in the African continent. Africa’s most populous country is also the largest consumer of rice. What’s troubling is the fact that it still relies on the imports to satiate its growing rice consumption needs. Over the last few years, Nigeria imported as much as 17 million tons of rice and as stated by the Food and Agriculture Organization (FAO), the rice importation exceeded by 2.3 million tons in 2016. Nigeria consumes about 6.5 tons of rice annually and less than half of it is produced locally. The paucity arising from the rice importations costs Nigeria over $2 billion annually.

As import duties on goods escalated, rice prices in the country increased drastically. After the rice shortages during the grain crisis, the President of Nigeria Muhammadu Buhari decided to channelize all his attention towards rice plantation and announced several plans to boost rice production by the end of 2017.

The dwindling scenario is changing slowly as small and commercial farmers are investmenting in rice production. The little success that this movement facilitated was visible in the variety of rice available in the marketplaces during country’s last festive season. Nigerians have started to demand locally produced rice owing to the fact that it is much more nutritious than the one that’s sourced, given that the country’s leading rice millers have started processing paddy as proficiently as their foreign counterparts. This increase in the awareness and demand has fueled the local rice production. Further, analysts claim that in the face of dwindling oil revenues, the federal and state governments; through Central Bank of Nigeria, drove certain campaigns to encourage local rice production, which was another important factor that led to a surge in the produce. To further escalate the production, the Nigerian government increased the allocated budget to $302 million, which increased the production by 500%, in comparison to 2016.

However, some analysts claim that the surge in Nigeria’s production is chiefly due to the massive investment by the agri-firm giant, Olam Nigeria Limited. Olam integrated a multi-billion dollar rice mill that had the capacity to produce 65,000 metric tons of rice annually and further increased the cultivated land to 10,000 hectares, which brings their total investment to $111 million. Combined with aircrafts to plant rice, apply fertilizers, 9 tractors and 11 combine harvesters, Olam is currently developing a 10,000 hectare, fully-mechanized paddy farm.

It wouldn’t be wrong to say that Nigeria has a huge potential to expand its rice production. Rice isn’t willed into existence, it needs to sown and cultivated systematically. The sector was neglected for a very long time. The government’s intervention has been remarkable but, still modest compared to the growing demand.

Bridging The Demand Gap: Dangote’s Rice Mill Project

One of the largest producers of rice in West Africa, Nigeria, ironically is also the second largest importer of rice in the world. Nigerians are said to be consuming about 6.5 tons of rice annually. Relying mostly on imports, Nigeria doesn’t even manage to produce half of what it consumes and the deficit that arises from this rice importation costs Nigeria well over $2 billion annually. Rice sector has always been neglected in Nigeria. To satiate the requirement, they have always relied on imports.

However, owing to the increased demands for the locally produced rice, the narrative is changing. Various small and commercial farmers are making large investments in rice production. The federal and state governments also drove numerous campaigns to encourage local production among the farmers. Additionally, to improve the local production, the Nigerian government assigned a budget of $302 million to this sector.

Throughout the country, there are now numerous companies that are involved in the process of rice production and are working hand in hand with small farmers, boosting the Nigerian agriculture sector and generating rural prosperity.

Amongst all the others, Dangote Group, which is owned by Africa’s richest man, Aliko Dangote, is planning to launch a new subsidiary, Dangote Rice Limited, which would subsequently plant rice on 25,000 hectares in the north-west region of Nigeria. In an attempt to tap on rice’s growing demand in Africa’s largest economy, Dangote Rice would begin with a pilot project that would initially plant 500 hectares of farmland in Sokoto, by the Gonroya Dam. The rice would be available by the year’s end. This multi-billion dollar project is expected to cover three prominent sites in the north western region of Nigeria by the end of this year, namely Sokoto, Jigawa and Zamfara.

By the beginning of 2018, if things unfold as planned, Dangote would be able to produce 225,000 metric tons of parboiled, milled white rice and that would be enough to satiate 4% of the total market demand. This model can be scaled to successfully produce 1,000,000 metric tons of milled rice over the next 5 years, clearing off 16% of the domestic market demand. The raw material (paddy) would be sourced from Dangote Rice Outgrower Scheme.

Over the last 12 months, Nigeria’s domestic crisis scooped the prices of agro commodities dramatically, making them an attractive investment. Dangote seeks to take advantage of the favourable policies mentioned in the FMARD’s agricultural transformation agenda.

Dangote Rice also plans to partner with smallholders and small-scale farmers to grow rice for milling. It would a beneficial venture for both; Dangote will offer inputs, technical assistance and equipments while the farmers would provide land and labour. The 25,000 hectare land would be cultivated by as much as 50,000 farmers that are already organized into various groups and cooperatives.

What Is SCADA System And How It Is Beneficial?

Have you ever wondered while commuting through roads that how all the traffic lights in the city functions so accurately? Or did you ever think about how are they monitored? Well, the first traffic light was introduced in 1914 by American Traffic Signal Company at Ohio. It was a single traffic signal situated at 105th street in Cleveland. Years passed and the network got bigger. It became an excruciating task to operate and overlook all of these signals altogether. So to get rid of the problem, SCADA system security was invented in 1962. The acronym stands for ‘Supervisory Control and Data Acquisition’. The technology helped automate complex systems such as Traffic Signals which are extremely hard to monitor on your own. Also, SCADA gives an individual the power to control and measure particular elements of the primary system.

The network comprises of one or more Master Terminal Units (MTU) which the workers use for surveillance and control large number of Remote Terminal Units (RTU). While MTU is more or less like a motherboard which runs Scada software, RTU is a small device that is accustomed for industrial use. When implemented appropriately, the system can yield great results ranging from analyzing the processes done for enhancing the production, reducing risk via easy integration with all devices, restricting maintenance cost through centralized control, recording activities into a log file, and constituting advanced pager and notification procedure.

Other than mass transit system, Scada control and data acquisition technique is very effective in overseeing nuclear power plants as well as mill industries. Since it is not possible to manually handle the process, adapting Scada system and applying electrical control panels makes the daunting task easy. Recently, a mobile application was also launched. Through ‘Scada App’, a worker can stay updated about all the information. ‘Nextech Solutions’ is a leading grain processing unit rendering numerous services including Scada technology at reasonable prices. So if you’re in need of implementing Scada technology, make sure to choose the best service provider in business.