Basmati Rice Milling Processing Technology in Bangladesh

In its raw form, Paddy cannot be eaten as it needs processing to become fit to be eaten. It consequently undergoes several stages before it appears in stores and supermarkets. Rice milling, is the entire process through which paddy grains are transformed into tasty, succulent rice.

In its raw form, Paddy cannot be eaten as it needs processing to become fit to be eaten. It consequently undergoes several stages before it appears in stores and supermarkets. Rice milling, is the entire process through which paddy grains are transformed into tasty, succulent rice. A series of processes help clean, sift bundle and segregate Paddy and to remove its impurities before it becomes fit for consumption. Nextech Solutions is one of the leading food grain industry consultants in India.

As Bangladesh is a rice consuming country, Rice milling industry in Bangladesh is enormous. Rice milling is accomplished by multiple systems that vary in scale tremendously. These can range from the very small to those requiring very large scale factories. Some of these require ultramodern imported machines based on intricate scientific principles.

PADDY PROCESSING


Rice procurement is a long and winding process wherein it ’s cultivated by farmers and after being made fit for factories by usage of threshers and harvesters, it reaches the factories. After this, the rice processing is an equally complex process.

  • The Pre-Cleaner is undertaken to resolve pre-cleaning issues that may arise after the transportation.

  • Paddy Dryers are employed to ensure rice is uniformly dried to be fit for processing. This usually requires preprocessing and minimizes moisture content before storing it in warehouses.

  • De-Husking A fully automatic rubber roll control system ensures that a prefixed percentage of paddy is mixed before being fed to the tray of separators.

  • Paddy Separators To set apart rice from its kernels, these machines move sideways to roll the mixture downwards.

  • Polishers Moving friction in the moving rice grains ensures an even polishing. At this stage segregation into the light and heavy seeds, cereal and granular materials are accomplished through Fine Cleaners.

  • The final stage is Grading and Sorting where stringent quality control processes by experts ensure the perfect grains are shipped out of the factory premises.

Modern Rice Mills today incorporate the state of the art technologies to set up world-class modern plant machinery and technology. The Factory lines are nearly automated and each stage moves continuously requiring minimal human intervention and smooth production of tastiest rice.

Nextech Solutions, a 10-year-old organization, are promoted by two professionals from the Indian Basmati Rice Industry. One of the leading food grain industry consultants in India, we are leading edge and a very successful Rice Mill Consultant in Bangladesh. As one of the successful bulk handling and storage consultants, we provide focused and highly effective and efficient advice.

8 Things You Think You Understand About Rice Mill Plant Consultants But You Really Don’t.

It is a well known-fact that rice is the staple food for most of the countries in the world. It is the most grown agricultural produce in terms of direct human consumption for bodily nutrition. Thus, it is widely grown all over the world.

It is a well known-fact that rice is the staple food for most of the countries in the world. It is the most grown agricultural produce in terms of direct human consumption for bodily nutrition. Thus, it is widely grown all over the world. But, it cannot be eaten in the state it is harvested which are brown harsh seed-like structures. It needs to be made ready for human consumption in Rice Mill Plants. But, it is not all.

There all various other small details that require continuous looking into. Let us try and get an outlook as to what these Rice Mill Plant consultants look into:

1. INPUT QUALITY:

The first and major issue for a rice mill operator is the understanding of the seed of rice. A rice kernel is made out of 20% husk, 11% bran and 69% of the main endosperm seed ideally. But, these percentages vary drastically for different grains. Consultants help you procure the optimum quality of rice and the best way to sort the grains out.

2. MOISTURE CONTENT IS ALSO VERY IMPORTANT:

The moisture content of an ideal grain is 14% and seed is 12%. Anything above or less than that will create issues in the quality of output. Rice Mill Plant consultants in India help in avoiding these situations initially or have a proper system in place to gain the required output.

3. PLANT SETTING ISSUE:

A rice mill plant cannot be placed too far from rice agriculturists. Consultants help in finalizing the best-suited place that may help in the easy procurement of the correct type of input easily and in the most budget-friendly manner.

4. SYSTEMS TO REMOVE HUSK OR BRAN:

As per the input quality and output required, rice mill plant consultants help in setting up one step or two-step, the system in the place.

5. MULTISTAGE MILLING:

The general milling process inculcates eight processes of Pre-cleaning, De-husking, Paddy separation, Whitening or Polishing, Grading, Mixing, Mist Polishing, and weighing for packing. These may seem simple but have their own set of detailing and issues. Rice Mill Plant consultants help in laying out the best suited Rice Mill plant layout design.

6. MACHINERY INVOLVED:

There are various kinds of rice mill machinery available for the above-stated processes. Consultants help to choose the optimum one as per the input and required output.

7. SKILLED OPERATOR:

A perfect operator tends to work the machine well and to its full utilization. Consultants help in finding the best-suited ones.

8. BY-PRODUCTS HANDLING:

The rice mill plants produce husk, bran and brewer’s rice as by-products. Consultants help to make maximum profits from these by-products as well.

Nextech Solutions have worked as Rice mill plant consultants in Nigeria, Bangladesh, Thailand, Pakistan, also apart from several projects in India. Their project with M/S Wacot rice limited became an inspiration for other Rice Mill Engineers & Designers in Nigeria.

Paddy Rice Processing Technology in The Recent Years

India is multi-talented country throughout the world for producing and supplying the various products. It is very much famous for producing the aromatic basmati rice which exports to the different countries through the world. Hence, the Rice Processing Technology is one of the largest agro-processing technologies in India.

India is multi-talented country throughout the world for producing and supplying the various products. It is very much famous for producing the aromatic basmati rice which exports to the different countries through the world. Hence, the Rice Processing Technology is one of the largest agro-processing technologies in India.

As per the survey, the Paddy Rice Processing has the ability to treat 85000 tons of paddies every year to ensure the world with the staple food of rice. In brief, rice mill machinery is a technology which has replaced the traditional methods of processing paddy which is now quite easy with worthwhile machinery resulting in the instant processing of large quantity daily.

Nextech Solutions is one of the reputed Rice Mill Consultant in India offering effective solutions in the milling of rice. We offer worthwhile design and development of the infrastructure as well as with the machinery setup from the beginning to the end. If you are looking forward to establishing up a milling plant for rice processing, you can take the services of Nextech Solutions where you will find the top-notch rice processing machine that will ensure with high-quality rice sorted and graded in an effective manner.

Lets, have a look why is the Nextech Solutions the best Rice Mill Consultant in India?


  • We help our clients at all levels so if they have the capital and space to set up a Rice Processing machinery in very well planned and comprehensive.
  • With the guide of Nextech Solutions, one can start an automated Rice Processing Technology that ensures enhanced productivity and efficiency to provide out the top-notch, more whiteness, considering of grains with dimensions and better degree milling.
  • We assist our clients by taking up all the duties and responsibilities required achieve high levels in the rice processing business.

Our Paddy Rice Processing services are effective as it produces more within a short span of time.
There is a huge requirement of rice in many countries and there is a demand of immense productivity, which can now be done in an automated, enhanced and high-tech plant from the Rice Mill Plant Consultants.

If you aspire to set up a milling plant for rice processing technology, you can directly come to us. If not possible, you can email us at charran.singh@nextecsolutions.com or singh.sp@nextecsolutions.com or call us on +91 11 45096171 or +91 98116 23448.

Mustard Oil Mill: A Business That Has Transcended Generations And Centuries

Mustard seeds and its oil has been part of our homes from like forever, specifically the Indian Household. Further research has proven its benefits to food nutrition and overall health.

Mustard seeds and its oil has been part of our homes from like forever, specifically the Indian Household. Further research has proven its benefits to food nutrition and overall health. Mustard seeds and its oil has become a daily household product incurring daily sales over the counter which has only seen an upward trend. Mustard oil milling business has thus, become a very viable and attractive business option.

To start with, it involves overall fewer funds than those involved in other agriculture-based processing businesses. It involves technology and machines as per the scale of work you intend to introduce. But, like all other businesses, this oil milling business also involves its own set of nuances and details that if taken care of well, can increase the overall output manifold.

As a leading Mustard Mills Plant Consultant in India, we can help you set up and run this plant in the best manner possible with highest yields, minimum wastage and best utilization of by-products. We would like to take you through a quick haul of steps involved:

LOCATION IS IMPORTANT :

You need to find a viable space to set up this business. This space should be optimum in terms of closeness to mustard seeds input availability as well as for easy transportation of ready output.

SEASON IS IMPORTANT TOO:

Since the business input is an agricultural based one, it is seasonal in nature. The mustard seeds are available in abundance and at very good prices for a particular monthly cycle. Ensuring maximum uptime of the facility during this time period is of utmost importance.

TECHNOLOGY AND MACHINE INVOLVEMENT :

No proper business plan can nowadays be executed without the introduction of correct and updated technology. With our expert team of more than 10 years of experience, we know where you can get the best machines involved at the best prices.

BY-PRODUCTS ARE JUST NOT A WASTE :

The oilseeds are subjected to various cycles (mostly 5) of extraction. The average industry standards stand at an output of 33%. We can help you increase it to around 35%. This means a huge upscale the output quantity. Apart from the direct oil output, the by-product seed matter left is transformed into cakes and can be further sold.

GOVERNMENT SUPPORT :

Ours is an agricultural based economy. Thus, any endeavors in the field of agriculture-based products processing are bound to get support from the Government policies as well. Our immensely successful experience as a leading Food grain industry consultant in the country can help you tread this path in the correct manner.


Nextech Solutions comprises a team of one of the best rice mill plant consultants as well. If you think agriculture, and you think profits, contact us to know how they converge well.

Guide to setting up a Rice Mill Industry in India

Rice is the basic food of numerous people throughout the country and it is the major food in India. Rice milling industry in India is a key industry as rice farming is one of the chief sources of income for the farmers.

Rice is the basic food of numerous people throughout the country and it is the major food in India. Rice milling industry in India is a key industry as rice farming is one of the chief sources of income for the farmers. Rice grown in India is known for its aroma and is exported throughout the world due to its high quality. If you are planning to set up a rice mill industry in India the here is the guide to do so in a stress-free manner.


Rice Mill Industry Setup in India:

Rice milling industry is a booming industry and with the raw material available quite easily, India is a major hub for rice milling and processing. The process of rice milling involves Pre-cleaning, de-husking, paddy removal, polishing and whitening, grading, mixing, polishing and packaging according to weight. If you already own a land and have the required capital, all you require are Rice mill plant consultants in India that can guide you through the entire process with great ease. You can purchase the equipment and machinery required for the plant setup with the help of a consultant and the process of setup can be then initiated within the four walls of your land.


The basic machinery required for the rice milling plant is:

  • Cleaning machine
  • De-stoning machine
  • Paddy husking machine
  • Paddy separator
  • Rice whitening machine
  • Rice polishing machine
  • Grading machine
  • Grain dryer
  • Weighing and packaging machine
  • Lighting equipment



  • Installation of the Machines:

    Rice mill machinery installation can be done by experts in the field so that your plant does not face any technical issues in the future. These experts will scrutinize and install the complete plant for you so that the production you get is of high quality and quantity. Your plant will be well designed by the technical consultants and the installation team will set up the plant under the supervision of the consultants. Silos project consultants Delhi can also guide you regarding the quality of raw material required to procesh-
    quality rice, which can be exported.


    Once the production commences all you have to do is start marketing your products and place on shelves. The rice milling business is quite profitable with less investment and one can reach great heights in business with hard work and automated machines. You can easily find rice mill machinery providers and start the setup process without any hassle.

    Solution Provider of Existing Rice Mill Machinery in Delhi

    Rice Mill Plant requires perfect technology and comprehensive devices which carry out the process of cleaning, De-stoning, Rice-milling, whitening, Rice grading etc. smoothly. If you are already running a Rice mill plant and need some solutions for existing machinery then Rice mill Plant consultants in India.

    Rice Mill Plant requires perfect technology and comprehensive devices which carry out the process of cleaning, De-stoning, Rice-milling, whitening, Rice grading etc. smoothly. If you are already running a Rice mill plant and need some solutions for existing machinery then Rice mill Plant consultants in India can provide you with high-tech solutions that perform well with less complexity. Innovative designs and highly powerful technology make the entire setup automated and smooth running.


    If you necessitate high degree automation in your existing setup that works continuously from the beginning of the process till the end, then Rice mill solution provider in Delhi can provide you with ultimate setups that are perfect for dust removal and cleaning resulting to excellent quality packaged rice. You can specify your requirements and your needs will be taken care of in a fantastic manner. You can get specialized Rice Plant machinery for the complete setup of rice mills ranging from Paddy cleaner, husker, separator, whitener, etc.


    Enlisted below are few features of Rice mill automated plant setup provided by Rice mill solution providers:

    • Automatic functioning of machines from filling in paddy to completely refined white rice.

    • Amalgamated design of the machines with the lesser use of space and convenient installation.

    • In-built separator for paddy with high power functioning.

    • Production is high in quality and quality with lesser broken rice, which is whiter.

    • The machine is installed with a rice grading system to improve the head rice level.

    • Operating the machine is more convenient with a built-in control panel.

    • Less investment is required while returns are high.



    If you are looking for Rice Mill Machinery Setup in India then look no further as Nextech Solutions is one of the Best Consultant for Existing Rice Mill with years of experience and research in the field. The new technology machines for rice plant provided by them are known worldwide for their enhanced performance. Your existing rice mill can be easily re-engineered with better design and installation to get high-quality produce.


    Modernizing your mill can be quite beneficial for your business and you can get turnkey solutions for your mill that is stimulated with the latest technology. Once the mill is updated, you will get a higher yield of rice with less breakage of the product. Rice processed will be of an outstanding quality that has augmented cooking features. The taste and aroma of the rice are well preserved and the functioning cost of the plant is reduced.

    Ways to Make Profits in Rice Milling Business

    Rice is the most important staple food in India are exported to different nations. As the paddy in its raw form cannot be considered for consumption, it needs to be processed. And the complete process of obtaining rice is processed in the rice mills.

    Rice is the most important staple food in India are exported to different nations. As the paddy in its raw form cannot be considered for consumption, it needs to be processed. And the complete process of obtaining rice is processed in the rice mills. Some of the rice milling business opportunities have export potential, Nextech Solutions are one among Paddy/Rice milling services provider. Therefore, it has now become the techno-commercial business.


    Profits in Rice Milling Business

    Rice mill business is one of the best options to get the maximum out of it. In most of the manufacturing opportunities established by the milling business is definitely cost intensive and profitable. And the profit that you get from the rice mill business is relative. The modern rice mill project cost is quite high. However, if you can afford, then you can easily make a full-fledged standard rice mill. You can also find rice mill solution provider like Nextech Solutions that suggests you know more profit tips. Therefore, it depends on many factors which like,

    • The location of the rice mill
    • Modern infrastructure or machinery
    • The size of operating capacity
    • Layout plan



    Benefits

    It’s quite difficult to sum of all the benefits of rice milling business. As the leading food grain industry consultants the technical, management as well as design consults, provides guidance and information, along with the advice on the different product strategies and operational management. They completely ensure in providing better and enhanced solutions in rice milling industries. The benefits are,

    • The rice mill business not only helps in transforming the lives of local farmers but also provides employment.
    • People can get a fresh and fine quality of rice from local markets.
    • The rice husk makes the lot of profit that can be used as poultry feed and sheep.
    • The customers can witness the wide variety of rice.
    • Selling the total paddy production to a particular mill will yield the farmers with lots of income.



    Rice Mill Business

    Maybe you have an idea of starting a rice milling business, but the only problem is that you have to raise money for Rice mill plant Setup. Nextech Grain Processing & Engineering Solutions is one of the rice mills located in New Delhi that follows oldest agro-processing techniques. The best Rice mill layout design can be achieved with the services offered by them. It provides varieties of services including paddy milling plants, rice blending solutions, mustard seed oil mill, dry paddy drying solutions and so on.

    Problems in High Moisture Paddy

    Rice is perhaps the grain that has been cultivated for a very long time. It is occupying approximately 9% of the total arable land. It is the second cereal in significance for the human diet, after wheat. It is at present the food base of a two-third population of the world.

    Rice is perhaps the grain that has been cultivated for a very long time. It is occupying approximately 9% of the total arable land. It is the second cereal in significance for the human diet, after wheat. It is at present the food base of a two-third population of the world.

    It is well known that paddy drying is essential for its safe storage. You can expect a better storability of the paddy if the moisture content is within safe limits. As a rule of thumb, 1 % decrease in the moisture content of the grain doubles the storage life. But drying of paddy is not easy. The high humidity is a serious factor obstructing appropriate drying and storage of grains.

    A certain level of moisture content should be maintained in rice and this depends on the time for which it is going to be stored.

    • 18% for 2 weeks
    • 14% or less a month
    • 13% or less for 8-12 months
    • 9% or less for long-term storage



    There are many processes of drying:

    1. Field drying: It is done in a field after cutting rice panicles in fields and then stacking them into piles and racks. It is most primitive of them all.

    2. Sun drying: This labor-intensive method is preferred by small farmers. This is inexpensive way of drying paddy

    3. In-store drying: Paddy is dried during storage by controlling the level of humidity in the air. It is a slow process.

    4. Batch dryer: It may lead to uneven drying and usually used by farmers and rice millers.



    Storage of high moisture grain is a grave problem farmer facing. Traditional methods of sun drying are still in practice but have sure disadvantages such as

    • unreliability
    • uncontrolled heating of grains
    • thermal stresses leading to grain fissures
    • vulnerability to infestation in open
    • Losses due to birds



    Use of mechanical paddy drying offers a number of advantages over old-school methods and some of the benefits are as follows –

    1. Sustaining the quality of paddy
    2. Safe drying even during rain and at night
    3. Convenient control of drying parameters
    4. Significant saving on the labor cost

    For the best drying, you must take advantage of the technology. You must go to the best paddy drying providers. Nextech Solutions have experts which provide complete solutions related to rice.

    Rice Processing Technology in India

    India is very famous throughout the world for the aromatic basmati rice which exports to several countries globally and rice milling plant is one of the largest agro-processing industries in India. The latest plants with state of the art technology are designed to treat 85000 tons of paddies.

    India is very famous throughout the world for the aromatic basmati rice which exports to several countries globally and rice milling plant is one of the largest agro-processing industries in India. The latest plants with state of the art technology are designed to treat 85000 tons of paddies every year to provide the world with the staple food of rice. This latest type of rice mill machinery meets the demand of quantity of rice easily with great efficiency and high-tech system. Rice Processing technology in India is replacing the old methods of processing paddy which were imperfect and time taking with more manual systems. Automated machines have made this processing quite easy with sophisticated machinery and instant process that produces a large quantity daily.

    Setting up a rice plant is quite easy in India with Rice mill consultants to help individuals at all levels so if they have the capital and space to put up a rice plant then all one has to do is seek consultation about machinery and other setups which are well planned and comprehensive. With the help of these consultants, one can start an automated manufacturing unit that provides enhanced productivity and efficiency to give out high quality, more whiteness, sorting out of grains with dimensions and better degree milling. There is a huge demand for rice in many countries and there is a requirement of huge productivity, which can now be done in an automated, improved and high-tech plant from Rice mill plant manufacturer India.

    If you aspire to set up a milling plant for rice processing, then with services from Nextech Solutions you can set up an automated plant with great infrastructure and the latest rice processing machine that will provide with high-quality rice sorted and graded in an excellent manner. Being the industry specialists, we make our presence felt by taking up all the duties and responsibilities to help the clients achieve high levels in the rice processing business. You will know about the fundamental components of the rice milling industry along with the assets, productivity, and sales of rice in the market. If you have that perfect piece of land and want to create a processing plant that is highly efficient in processing the great amount of rice, then Nextech Solutions can provide you with amazing solutions in the milling of rice. You will get expert advice from professionals who will help in the design and development of the infrastructure as well as with the machinery setup from starting to the end.

    What Happens to a Grain When it is Milled?

    Do you like cakes? You must love them, but have you ever wondered about the story behind the flour that is used to create such a heavenly sweet thing? Well, wheat is what converts into flour and then into your cake.

    Wheat is an essential part of our diet without which no Indian’s food is complete! But do you know where it comes from?

    Do you like cakes? You must love them, but have you ever wondered about the story behind the flour that is used to create such a heavenly sweet thing? Well, wheat is what converts into flour and then into your cake.

    Wheat is an essential part of our diet without which no Indian’s food is complete! But do you know where it comes from? The thing is when grain is ground in a flour mill machine, it converts into wheat. The wheat grinding machines are basically the connector that makes the whole process of this transformation complete.

    So, today, we are going to know what actually happens to a grain when it is milled by a flour mill machine. Take a look:

    There are hundreds of varieties of wheat that are milled in the mill plants. During the milling process, the various parts of the wheat grain are used to create different flour types.

    The days of milling process that involved grinding the grains of wheat between the two large wheels are long gone. Now, the modern wheat grinding machines do the whole job. It consists of steel rollers that sit a bit apart from each other.

    The wheat is first cleaned and conditioned which is then blended. Here, different kinds of wheat are combined to produce a mix that can, later on, create a fine quality of flour.

    During the milling process, the wheat grain gets fragmented into various parts that are separated when it is passed through the arrangement of sieves that is quite a bit complex. The wheat is not crushed but rather split open to separate its two skins.

    The white endosperm particles of wheat are known as semolina that is further channeled into deduction rolls for final milling where it converts into white flour. The wholemeal flour has all the parts of grain while brown flour doesn’t include any wheat germ and has also less amount of bran.

    During this modern milling process, the bran particles are removed from the endosperm. The endosperm is grounded into the flour while ground stock gets sifted. The final part of the whole milling process is sifting after which the flour is automatically packed into the bags that are then sent to the shops for the selling. The leftover part that is bran is sometimes used as an animal feeder or in breakfast cereals.

    At these milling plants, proper inspections and tests are made for the healthy production of flour. However, the heating processes destroy any pathogens present in the flour and reduce the risk of foodborne illness.

    The nutritional value of the flour is not at all determined by the method of milling but if it is wholemeal, brown or white.