Importance of Modern Rice Mill Machinery

Factually speaking, India is the largest producer and exporter of Basmati rice and one of the largest exporters of rice, in general. Rice milling is perhaps the oldest and also the biggest agro-processing industry in the country.

As it was last determined, India had a turnover of more than Rs. 25,000 cr/year and had the capacity to process approximately 85,000 tonnes of paddy each year, in turn, providing the staple food item to more than 60% of its population.

When a country witnesses economic growth along with a situation of stable supply, we see a shift in the customer preference. Their demand shifts from quantity to quality and security. If we shift our focus on modern countries, we get to see that those nations are trying and consolidating their rice milling operations into large milling facilities, whereas most of the small and medium scale milling facilities are dying away.

This clearly proves that people over there are more critical of rice quality. This growing consciousness in the rice milling market would ultimately lead to bigger, more sophisticated machinery.

Developing countries, on the other hand, face a distinct challenge of sustained productivity. In the business environment, sustained production comes across as the biggest challenge rice milling units face.

So, how can we get over this one of the most critical challenges? Well, by streamlining and automating work processes. This is the only way to enhance productivity and reach a stage of sustained productivity.

Modern, automated rice milling machines not only have more reasonable designs but also have higher milling efficiency. The quality of milling operations straightaway determines the rice output’s quality, whiteness, milling degree, grain dimensions, etc. Using modern rice milling technology can let the rice millers cater to the exact customer demand on quantity as well as quality.

Today, most of the developing nations like India, China, Nigeria, etc, owing to the low-entry barrier and high profitability have grown swiftly. However, their lack of updated processing techniques and rearward equipment is hindering the development of their country’s rice industry, as a whole.

While the surge in population has created a demand for increasing the productivity, there have been numerous cases of grain loss due to inefficient, obsolete milling equipment. Developing, rice-producing nations are said to lose about 10% of their yield each year. And this calls for an improved, automated rice milling and processing machinery.

If you’re one of those farmers suffering from the lack of adequate milling infrastructure, make sure you get in touch with Nextech Agri Solutions Pvt. Ltd. It’s an Indian-based rice milling consultant with years of experience in the rice milling industry.

Rice Plantation and its Growth

As such, the rice production cycle is divided into 3 distinct stages. These are pre-planting, growth and post-production. In one of our previous blogs, we thoroughly discussed the initial stage of rice production, i.e. the pre-planting process.

With this blog, we’d now move to the next step of rice production process, which is the growth stage. The rice growth stage includes 5 different processes. These are:

  • Rice plantation
  • Water management
  • Managing nutrients
  • Weed control
  • Disease and pest management

1. Rice Planting

Rice planting begins once the land has been prepared. As such, in rice farming, 4 different methods of cultivation exist.

These are mentioned as follows:

  • Direct seeding or broadcasting: Broadcasting involves sowing the seeds directly by hand and is suitable for areas with infertile soil and dry land.
  • Transplanting: Practiced where the soil fertility is optimum, transplanting is the most popular seed establishing method. It involves the transfer of pre-germinated seedlings from seedbed to the main field.
  • Drilling: Confined to peninsular locations, this method only requires 2 persons; one for ploughing land and the other for planting seeds.
  • Japanese technique: The Japanese method requires seeds to be sown on raised nursery beds which should further be transplanted in rows. It requires timely fertigation, i.e. injecting fertilizers and other chemicals into the soils, and weeding and is only used for high-yield rice varieties.

2. Water Management

Everyone involved in the process of rice production knows that rice of extremely sensitive to water shortage. Generally, rice is grown in fields that are continuously flooded for at least 10 days, almost a week until beginning the harvest. This is particularly important for lowland rice. This constant flooding ensures water sufficiency while controlling weeds.

Since there is a global shortage of water, it’s important to follow water management practices like constructing field channels, prepare and level land, and construct bunds.

3. Manage Nutrients

During the growth stage, rice plants require nutrients to grow and develop. Also, applying nutrients to the crop is also one of the most crucial steps for improving soil fertility and prevents nutrient imbalance in the field.

4. Weed Management

To prevent yield losses, bring down production cost and maintain grain quality, it’s fairly important to prevent and control weeds. Since weeds compete equally for sunlight, water and nutrients, it becomes all the more important to prevent them. Not just during the crop growth, weed management should be practiced during land preparation and in the nursery as well.

5. Disease and Pest Management

Weed is not the only enemy that we face during rice production; the rice plant faces a lot of foes during its growth. These are insects, rodents, viruses and diseases. On an average, each year, farmers lose about 37% of their crops to diseases and pests. It is, therefore, important for farmers to understand how pests and other enemies interact with crops and come up with necessary management practices.

They need to:

  • Clean the field and farming equipment
  • Use pest resistant varieties
  • Avoid over fertilizing
  • Implement natural pest inhibitors
  • Refrain from applying pesticides during the initial 40 days of seed planting

For detailed information on the above-mentioned steps and any other information on rice growth, rice milling and rice storage, one should contact Nextech Agri Solutions, a New Delhi based rice planting and rice milling consultant.

Nigerian Federal Government all set to install 110 Rice Milling Machines

The Federal Government of Nigeria recently acquired 110 rice milling machines, which, if everything goes as per the set plans, would be installed in different parts of the country. The installation process is expected to continue until the end of July, and is aimed to boost the dwindling production of rice in the country.

This development was confirmed by Malam Garba Shehu, who is the Senior Special Assistant on Media and Publicity to the President Buhari, on his Facebook page, in Abuja.

Shehu, the president’s spokesperson stirred a national debate with his claim of Nigeria being the second largest producer of rice. Following a rice revolution that commenced in 2016, Nigeria achieved the position for being the second largest rice producer in the world.

Quoting an investigative media report, Shehu also remarked that 48,000 millionaires emerged in the state of Kebbi alone, for growing rice.

Shehu also claimed that over-reliance on oil has destroyed the country and that they are not in a position to continue. And the diversification of economy aims at distributing money across ordinary Nigerian citizens, ultimately leading to widespread prosperity across the whole country.

The president’s aide wants the country to be proud of the country’s ongoing agricultural revolution.

However, he also stated that the officials of the Federal Ministry of Agriculture are going to come up with latest development on Nigeria’s rice production.

Mr. Shehu’s Facebook post further read ‘’we’re not the first to say that Nigeria has reached second position in the world in terms of rice production. CNN, with their global reach also said the same thing. CNN is not a frivolous source and there’s reason to believe them.’’

“While the country waits for the actual numbers to come from the Food and Agricultural Organization, the government will be collating their own figures. Nigeria has been feeding a lot of parts from the north, west and central Africa since the last October and most of them have been shopping for millet, sesame, rice and sorghum in Nigeria.”

“In order to support the booming rice industry, the Federal Government acquired 110 rice milling machines. A lot is happening in the country and all of us should be proud of it”.

To keep yourself updated on news, events and the latest developments in the world of agricultural processing and engineering, keep following Nextech’s blogs.

Why Are Rice Mill Consultants Important?

Ignoring the barriers of the income and the living standards of the people living in any city, state or country, rice is affordable by the maximum chunk of the population. Besides this, rice is the staple food form in many states and many Asian countries. This is a clear indication that a huge amount of the diverse quantities of this food item is and will be traded to other countries, which do not have sufficient production.

By learning all this, we can form a picture of the huge output, productivity, as well as the market efficiency of the rice mills which are located at various production locations. The credit of such an immense degree of production should definitely go to the rice mill consultants who are being hired in greater numbers by many mill merchants to have a better working and output.

Without the presence of these milling consultants, the production levels might vary. Their presence is a must for a better working environment and procedure.

As rice mill consultants, what are the responsibilities and duties of Nextech Agri Solutions in a rice mill plant? And how does our presence and advice make a difference?

As rice industry specialists, we help our customers with their choice of rice business; that implies, regardless of whether the customer needs to begin rice cultivating business, dealership, discount or retail rice offering or rice process business.

Obviously, beginning a rice plant is productive and like different organizations, attainability study or arranging stage is the initial step taken by us to guarantee benefit in the business. As rice milling advisors, we facilitate our clients with the fundamental components, for example, arrive prerequisite, outline and development, assets and numerous other that may affect the business in one or other way.

The requirement of a perfect piece of land and its determination are of fundamental significance as the plant proprietors require enormous stable or capacity zone for the creation purpose that has as of now been processed and that will be processed without further ado. Experts concentrate on the regions that have tallness, as low-lying locales make dealing with and performing of various exercises troublesome. They likewise consider the zone to which the land has a place, it assumes an indispensable part in the transportation of crude material and completed items. Significant consideration towards a true blue waste structure in the zone to which arrive has a place is likewise paid.

The design and development are impressively vital in accomplishing gigantic benefits from the rice processing business. Factories ought to be produced in a way that they permit smooth operations and fullest use of perfect space. Godowns and stores ought to be outlined and created to store crude paddy and arranged rice securely. Taking care of units, cleaning units, parboiling domains and different fragments ought to be reserved suitably.

Keeping up high calibre alongside required amount is a testing errand for factory proprietors, and these two variables straightforwardly add to benefit era ability of the business. The rice mill consultants have their attention on the right determination and fitting interest in the rice process hardware, and they generally prescribe for another other than a revamped machine. Interest in present day advancements and devices can possibly meet quality principles and deliver high amount also. Further, present day machines offer vitality protection, simple upkeep and high efficiency that decreases the generation cost and improve productivity of the rice mill plant.

Rice Milling Industry In India: Things You Need to Know

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

In modern mills, a number of additional adjustments are present that not only ease out the process, but also produce better quality rice with higher yields. Modern milling process involves:

  • Pre-Cleaning: Separating impurities and unfilled grains
  • De-Stoning: Removing stones from paddy
  • Husking: Removing husk from paddy
  • Husk Aspiration: Husk separation from unhusked paddy/brown rice
  • Paddy Separation: Separating unhusked paddy from brown rice
  • Polishing/Whitening: Removing bran layer and germs and improving the appearance
  • Separating white rice into head, large and broken rice
  • Mixing: Determining the mix as required by the customers
  • Rice weighing and packaging

Milling Objectives:

  1. Producing edible rice, i.e. free of husk, stones, and other unwanted materials
  2. Minimize grain breakage and wastage
  3. Maximize the rice yield

Occupying about 37% of the total cropped area, rice milling is the oldest and the largest agro industry in India with an annual turnover of Rs 25,500 crore, the major export destinations being Saudi Arabia, UAE, Kuwait and Iran. Rice accounts for 44% of the total grain production in the country, West Bengal being the largest producer (16%), followed by Uttar Pradesh, Andhra Pradesh and Punjab accounting for 13%, 12% and 9.47% respectively. The milling industry processes about 85 million tons of paddy every year proffering food grains to about 65% of the population.

Prior to starting a rice milling business, you need to obtain several licenses and permits from the concerned government authorities. You have to:

  • Register your business with Registrar of Companies
  • Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME) registration
  • Avail factory license
  • Consent to establish and operate from Pollution Control Board
  • Apply for license according to Rice-Milling Industry Act, 1958
  • VAT registration
  • PFA and ESIC registration for employees
  • IEC registration for exports

Machinery Required:

  • Paddy cleaner and aspirator with damper controls and double fans
  • Paddy shelter
  • Paddy separator
  • Blowers aspirators
  • Husk aspirators
  • Barn aspirators
  • Paddy polishers
  • Rice aspirator/grader
  • Bucket elevators

Nextech Agri Solutions is the leading technical consultant for rice milling industry with years of experience on latest rice milling technologies. They offer comprehensive solutions for all your rice processing needs. Contact them for further details.

List of Rice Mill Machinery In Delhi, India

Rice is a standout amongst the most essential nourishment edit over the world that is prepared in the rice processing plants concerning the global measures remembering the consistency and the fundamental nature of the grain. There are diverse rice processing hardware’s and rice mills and processes which are utilized for the correct preparing of rice and guarantee its most extreme handling limit in less measure of time.

The most critical production calculates are considered for its preparation is the utilization of vitality. Vitality is one of the important things and the crucial source to gauge the cost of the settled completed item. For the generation of rice, the vitality devouring types of gear utilized incorporate blowers, lifts, engines, boilers and steam conveyance and some more. The proficiency of the item (rice) relies on upon the utilities kept up by the rice creation factories, for example, power, air, water, work, and so forth.

A hefty portion of the rice plants in India and furthermore in the distinctive parts of the world hold fast to a few techniques for rice handling, for example, drying of rice, cleaning of rice, processing, brightening, cleaning, reviewing, mixing, sorting and bundling.There are distinctive sorts of sorters and separators utilized for the rice to be free from a clean, parasitic diseases, plastic granules, undesirable grain, and so forth.

Some of them being used by the rice mill machinery include the following:

Rice Huskers: These huskers expel the husk (external covering) from the paddy rice amid the handling.
Paddy Separators: It makes the chestnut rice more proficient.
Plano-Shifters: This makes the rice more uniform and gives rice appropriate size and evaluating with a rapid.

There are diverse sorts of strategies utilized as a part of the rice mill plant machineries. In the prior days, customary techniques were utilized for paddy preparing utilizing the steel hullers and the rice handling process specified in the above flowchart was done physically. This strategy is by all accounts the wasteful technique as the odds or the benefits to ascend at the larger amount frequently debases. The advertising costs and the net returns tend to diminishing that keeps the customers from acquiring responsible yields in time. Advance, the most recent and present day rice processing units make utilization of more productive innovation that help them yield a vast net return and the computed costs turn out to be better for the extensive amount of paddy.

In the end, we can conclude by stating that the limit usage of utilizing the cutting edge strategies is roughly 70% in contrast with the ordinary techniques utilized (approx. 45%). Rice is the staple nourishment and is one of the main sources amongst all the sustenance grains for all the people.

Moving Towards Self Reliance: Nigeria Set To Shun Rice Imports

Just like a lot of other countries, Nigeria’s staple food item is rice. It’s one of the largest importers of rice in the African continent. Africa’s most populous country is also the largest consumer of rice. What’s troubling is the fact that it still relies on the imports to satiate its growing rice consumption needs. Over the last few years, Nigeria imported as much as 17 million tons of rice and as stated by the Food and Agriculture Organization (FAO), the rice importation exceeded by 2.3 million tons in 2016. Nigeria consumes about 6.5 tons of rice annually and less than half of it is produced locally. The paucity arising from the rice importations costs Nigeria over $2 billion annually.

As import duties on goods escalated, rice prices in the country increased drastically. After the rice shortages during the grain crisis, the President of Nigeria Muhammadu Buhari decided to channelize all his attention towards rice plantation and announced several plans to boost rice production by the end of 2017.

The dwindling scenario is changing slowly as small and commercial farmers are investmenting in rice production. The little success that this movement facilitated was visible in the variety of rice available in the marketplaces during country’s last festive season. Nigerians have started to demand locally produced rice owing to the fact that it is much more nutritious than the one that’s sourced, given that the country’s leading rice millers have started processing paddy as proficiently as their foreign counterparts. This increase in the awareness and demand has fueled the local rice production. Further, analysts claim that in the face of dwindling oil revenues, the federal and state governments; through Central Bank of Nigeria, drove certain campaigns to encourage local rice production, which was another important factor that led to a surge in the produce. To further escalate the production, the Nigerian government increased the allocated budget to $302 million, which increased the production by 500%, in comparison to 2016.

However, some analysts claim that the surge in Nigeria’s production is chiefly due to the massive investment by the agri-firm giant, Olam Nigeria Limited. Olam integrated a multi-billion dollar rice mill that had the capacity to produce 65,000 metric tons of rice annually and further increased the cultivated land to 10,000 hectares, which brings their total investment to $111 million. Combined with aircrafts to plant rice, apply fertilizers, 9 tractors and 11 combine harvesters, Olam is currently developing a 10,000 hectare, fully-mechanized paddy farm.

It wouldn’t be wrong to say that Nigeria has a huge potential to expand its rice production. Rice isn’t willed into existence, it needs to sown and cultivated systematically. The sector was neglected for a very long time. The government’s intervention has been remarkable but, still modest compared to the growing demand.

Paddy Drying Process In Rice Mills

At the time of harvest, the moisture content of the rice grains ranges between 18 -25%. Post the harvest, the most critical operation is paddy drying. Drying reduces the moisture content in the grain which is a requisite if it is to be stored. Delaying the drying process or drying it unevenly would result in a qualitative loss. Storing moist grains generally leads to grain discolouration or induces mold development. It further escalates the chances of pest attacks, regardless of the storage facility used. Higher moisture content also decreases the germination rate of rice seeds. The moisture should be further reduced if grains are to be stored for a longer duration.

Before starting with the drying process, certain guidelines need to be followed. The grains should be cleaned so as to avoid uneven drying and wet spots. Grains should be dried immediately after the harvest. Depending upon the storage duration, a certain level of moisture content should be maintained.
– 18% for a maximum of 2 weeks
– 14% or less if it’s to be stored for a month/if it is to be milled
– 13% or less if it’s to be stored for 8-12 months
– 9% or less for long-term storage

Grains with different moisture content should not be mixed if cracking is to be avoided.

The drying process involves different methods. Each method has its own elementary advantages and disadvantages.

1. Sun Drying: It is still a preferred technique in many parts of the world mainly because of its low cost. This method, however, is labour-intensive and should not be adopted if you plan to mill the grains.
2. Field Drying: This involves cutting rice panicles in the fields and stacking them into racks and piles. This method sometimes causes a massive heat build-up within the stacks and deteriorates the grains rapidly.
3. In-Store Drying: Grains with moisture content below 18% are dried slowly inside storage bins. These bins are equipped with aeration components and pre-heated air. It controls the humidity level of the air. It is a slow and gentle drying process and takes from days to weeks.
4. Heated Air Drying: This technique involves high temperatures to rapidly dry the grains. It can be stalled whenever the desired moisture content is achieved. It can be further ramified into 3 categories:
4a. Batch Dryer: Used by farmers and small rice millers, this is a labour intensive method and leads to uneven drying.
4b. Re-Circulating Batch Dryer: This is put to use by commercial rice millers and cooperatives. It requires moderate capital investment.
4c. Continuous Flow Dryer: Generally used by large commercial facilities.

Find The Best Rice Mill Plant Consultants In Delhi, India

India is a hub of finest rice mill plant manufacturers, exporters, distributors, and suppliers of the industry. They can manufacture and supply international quality rice mill plants and other milling machines as per the customer’s requirement. Also, they can develop customized specification and good material made rice mill equipment and its accessories according to the customer’s business need. So, you do not need to look elsewhere, just get in touch with any leading rice mill plant developers and suppliers in India and get your job done easily.

Rice mill machinery is a quality agriculture machine designed for processing of rice and is useful in making rice clean. This plant or machine can be available in different materials like steel, copper, iron, etc. This machine works automatically and removes chaffs, and other residues from grains of rice. These machines have great use at agricultural units and enable people to clean tons of rice at one time. It depends on the size of rice mill plant and its rice cleaning speed and efficiency.

In India, you can find reputed rice mill plant makers and suppliers, who can build and supply top quality rice mill machines for the agriculture houses. So, if you also want a high-quality rice mill plant for your agriculture need, then get in touch with the leading rice mill plant manufacturers in Delhi, India. The city is a hub of many top-notch agricultural plants, machines and other accessory makers, suppliers, exporters, etc. They can build impeccable and good material made rice mill plants in a customized way of the customer.

So, rush out to the best-known rice mill machine makers in Delhi and give details of machine’s specifications wisely. The manufacturers can ensure you develop a well designed, technically sound, and flawless rice mill equipment for your agriculture business in the same parameters. Also, they will check the quality of the machine and its functionality at international parameters before delivering it to the customer. Besides, they can assist you to know how to operate this machine for the intended purpose. So, it would be a wise decision to avail services of recommended rice mill manufacturers, suppliers, and exporters in Delhi, India and get the real cost of your investment easily.

For more information about a rice mill plant or machine, you can also take the aid of experienced rice mill plant consultants in Delhi. They will help you understand the worth of this machine in rice cleaning and other agricultural uses. Also, they will let you know the whole process of rice cleaning, and its benefits as well. Moreover, they will tell you about the types of rice machines and their utilities too. Furthermore, the consultants can give tips how to operate the machine and keep it secure from technical faults, and other hazards in the workplace. Thus, they can guide you all about this wonderful rice mill machine that is effective for agriculture people and enables them to make rice clean and improve its quality as well.

It would be good to take the aid of Silo consultants who can help you know more about this quality rice cleaning machine. They have vast knowledge about all types of agriculture machines or equipment and accessories in depth. They can also help you explore functions and other benefits of this machine. So, do not waste your time, just approach to the certified Silo agriculture advisers and take meaningful answers of your queries related to agricultural machines and their working mechanisms easily.

What Makes Rice Our Beloved Food Preference

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country it’s a lot more than just that. The heavenly aroma of the basmati rice that compliments every dal, subzi, soup or gravy is what makes every dish a foodies delight. Let’s face it guys, there would be no Biryani, Kashmiri Chicken Pulao and Rajma Chawal minus our beloved rice.

The rice grain itself goes through quite the journey, starting from the paddy fields to the mill machine where it is ground, milled and cracked, and then finally emerges the smooth shiny pearl like grain that is packaged and sold in shops all over. Ask any rice lover and they would easily be able to distinguish between their favourite rice brand and variety, just by the aroma, texture or taste of it. So, what makes all of us such avid lover of this simple grain? That is not an easy question to answer as we all have our own personal preferences that makes us pile up our plates with scoops full of rice everyday.

All of us have cherishable childhood memories of eating home cooked food that had rice as one of its main ingredient, gleefully opening our lunch boxes to the waft of pulao rather than the boring cold chapattis. The very presence of rice on the dining table meant that something really delicious has been cooked for dinner. We grew up eating feasts where the core of every delicacy was rice. The creative and delicious way that rice is cooked alongside equally delicious curries is what makes it so irresistible to us all and from what it seems, this is one love affair that is not going to get over soon.