Importance of Modern Rice Mill Machinery

Factually speaking, India is the largest producer and exporter of Basmati rice and one of the largest exporters of rice, in general. Rice milling is perhaps the oldest and also the biggest agro-processing industry in the country.

As it was last determined, India had a turnover of more than Rs. 25,000 cr/year and had the capacity to process approximately 85,000 tonnes of paddy each year, in turn, providing the staple food item to more than 60% of its population.

When a country witnesses economic growth along with a situation of stable supply, we see a shift in the customer preference. Their demand shifts from quantity to quality and security. If we shift our focus on modern countries, we get to see that those nations are trying and consolidating their rice milling operations into large milling facilities, whereas most of the small and medium scale milling facilities are dying away.

This clearly proves that people over there are more critical of rice quality. This growing consciousness in the rice milling market would ultimately lead to bigger, more sophisticated machinery.

Developing countries, on the other hand, face a distinct challenge of sustained productivity. In the business environment, sustained production comes across as the biggest challenge rice milling units face.

So, how can we get over this one of the most critical challenges? Well, by streamlining and automating work processes. This is the only way to enhance productivity and reach a stage of sustained productivity.

Modern, automated rice milling machines not only have more reasonable designs but also have higher milling efficiency. The quality of milling operations straightaway determines the rice output’s quality, whiteness, milling degree, grain dimensions, etc. Using modern rice milling technology can let the rice millers cater to the exact customer demand on quantity as well as quality.

Today, most of the developing nations like India, China, Nigeria, etc, owing to the low-entry barrier and high profitability have grown swiftly. However, their lack of updated processing techniques and rearward equipment is hindering the development of their country’s rice industry, as a whole.

While the surge in population has created a demand for increasing the productivity, there have been numerous cases of grain loss due to inefficient, obsolete milling equipment. Developing, rice-producing nations are said to lose about 10% of their yield each year. And this calls for an improved, automated rice milling and processing machinery.

If you’re one of those farmers suffering from the lack of adequate milling infrastructure, make sure you get in touch with Nextech Agri Solutions Pvt. Ltd. It’s an Indian-based rice milling consultant with years of experience in the rice milling industry.

Rice Plantation and its Growth

As such, the rice production cycle is divided into 3 distinct stages. These are pre-planting, growth and post-production. In one of our previous blogs, we thoroughly discussed the initial stage of rice production, i.e. the pre-planting process.

With this blog, we’d now move to the next step of rice production process, which is the growth stage. The rice growth stage includes 5 different processes. These are:

  • Rice plantation
  • Water management
  • Managing nutrients
  • Weed control
  • Disease and pest management

1. Rice Planting

Rice planting begins once the land has been prepared. As such, in rice farming, 4 different methods of cultivation exist.

These are mentioned as follows:

  • Direct seeding or broadcasting: Broadcasting involves sowing the seeds directly by hand and is suitable for areas with infertile soil and dry land.
  • Transplanting: Practiced where the soil fertility is optimum, transplanting is the most popular seed establishing method. It involves the transfer of pre-germinated seedlings from seedbed to the main field.
  • Drilling: Confined to peninsular locations, this method only requires 2 persons; one for ploughing land and the other for planting seeds.
  • Japanese technique: The Japanese method requires seeds to be sown on raised nursery beds which should further be transplanted in rows. It requires timely fertigation, i.e. injecting fertilizers and other chemicals into the soils, and weeding and is only used for high-yield rice varieties.

2. Water Management

Everyone involved in the process of rice production knows that rice of extremely sensitive to water shortage. Generally, rice is grown in fields that are continuously flooded for at least 10 days, almost a week until beginning the harvest. This is particularly important for lowland rice. This constant flooding ensures water sufficiency while controlling weeds.

Since there is a global shortage of water, it’s important to follow water management practices like constructing field channels, prepare and level land, and construct bunds.

3. Manage Nutrients

During the growth stage, rice plants require nutrients to grow and develop. Also, applying nutrients to the crop is also one of the most crucial steps for improving soil fertility and prevents nutrient imbalance in the field.

4. Weed Management

To prevent yield losses, bring down production cost and maintain grain quality, it’s fairly important to prevent and control weeds. Since weeds compete equally for sunlight, water and nutrients, it becomes all the more important to prevent them. Not just during the crop growth, weed management should be practiced during land preparation and in the nursery as well.

5. Disease and Pest Management

Weed is not the only enemy that we face during rice production; the rice plant faces a lot of foes during its growth. These are insects, rodents, viruses and diseases. On an average, each year, farmers lose about 37% of their crops to diseases and pests. It is, therefore, important for farmers to understand how pests and other enemies interact with crops and come up with necessary management practices.

They need to:

  • Clean the field and farming equipment
  • Use pest resistant varieties
  • Avoid over fertilizing
  • Implement natural pest inhibitors
  • Refrain from applying pesticides during the initial 40 days of seed planting

For detailed information on the above-mentioned steps and any other information on rice growth, rice milling and rice storage, one should contact Nextech Agri Solutions, a New Delhi based rice planting and rice milling consultant.

How to Determine the Moisture Content in Paddy?

Moisture content, as we define it, is the weight of water in rice or paddy expressed in percentage. In post-harvest handling, MC is stated on a wet basis (MCwb). Simply put, it’s percentage of water in a wet grain.

The importance of measuring moisture content

It’s imperative to determine accurate moisture content. This is done with a view to effectively manage and market paddy, for each purpose requires different moisture content.

For e.g. 18% MC for storing grains up-to 2 weeks, 9% for long-term storage, etc.

Inaccurate moisture testing could lead to:

  1. Grain loss if excessively dried
  2. Increased drying costs and paddy loss if milled at high moisture content
  3. Lower head rice, when milled at wrong moisture content
  4. Weight loss when dried excessively
  5. Mold development
  6. Heat buildup in the grain
  7. Pest infestation
  8. Discoloration
  9. Reduced yield
  10. Loss of germination

How to measure paddy moisture content?

There are two widely used methods to measure moisture content. These are:

1. Primary Method: It is based on weight measurements and is ramified into 2 steps:
– Oven method
– Infrared method
2. Secondary Method: It involves measuring the electrical traits of grains using an electronic instrument

There are a number of different portable moisture meters available in the market. One simply has to make sure that the chosen meter is suitable for harvesting paddy or grains to be milled, depending on whatever you’re planning to do.

Let’s take a look at the moisture content required for different post-production activities:

Paddy Harvesting

When harvesting paddy, one needs to keep in mind that lower moisture content can possibly lead to grain shattering and higher moisture content can lead to losses owing to poor grain quality.
– Ideal moisture content: 20-25%
– Primary losses: Grain shattering and poor quality

Paddy Threshing
– Ideal moisture content: 20% for manual threshing and 20-25% for mechanical threshing
– Primary losses: Breakage/cracking, grain damage and partial threshing

Paddy Drying

The drying process should begin within 24 hours of harvest. Otherwise, there’s a very high possibility of quality deterioration and grain damage.

It should also be noted that seeds should be dried well below 12% moisture content while grains to below 14%.
– Ideal moisture content: 14% or lower
– Primary losses: Discoloration, spoilage and fungal infestation

Rice Storage
– Ideal moisture content:
14% or less if it’s to be milled or stored or a month
Less than 13% for storage up-to 12 months
12% for seed storage
– Primary losses: Pest infestation, fungal infection, loss of germination, etc.

Rice Milling
– Ideal moisture content: 13-14%
– Primary losses: Cracking and breakage

I sincerely hope this post would be helpful to all those planning to venture into the business of rice processing and milling. For any further assistance, feel free to contact Nextech Agri Solutions, one of the best rice mill consultants in India.

Nigerian Federal Government all set to install 110 Rice Milling Machines

The Federal Government of Nigeria recently acquired 110 rice milling machines, which, if everything goes as per the set plans, would be installed in different parts of the country. The installation process is expected to continue until the end of July, and is aimed to boost the dwindling production of rice in the country.

This development was confirmed by Malam Garba Shehu, who is the Senior Special Assistant on Media and Publicity to the President Buhari, on his Facebook page, in Abuja.

Shehu, the president’s spokesperson stirred a national debate with his claim of Nigeria being the second largest producer of rice. Following a rice revolution that commenced in 2016, Nigeria achieved the position for being the second largest rice producer in the world.

Quoting an investigative media report, Shehu also remarked that 48,000 millionaires emerged in the state of Kebbi alone, for growing rice.

Shehu also claimed that over-reliance on oil has destroyed the country and that they are not in a position to continue. And the diversification of economy aims at distributing money across ordinary Nigerian citizens, ultimately leading to widespread prosperity across the whole country.

The president’s aide wants the country to be proud of the country’s ongoing agricultural revolution.

However, he also stated that the officials of the Federal Ministry of Agriculture are going to come up with latest development on Nigeria’s rice production.

Mr. Shehu’s Facebook post further read ‘’we’re not the first to say that Nigeria has reached second position in the world in terms of rice production. CNN, with their global reach also said the same thing. CNN is not a frivolous source and there’s reason to believe them.’’

“While the country waits for the actual numbers to come from the Food and Agricultural Organization, the government will be collating their own figures. Nigeria has been feeding a lot of parts from the north, west and central Africa since the last October and most of them have been shopping for millet, sesame, rice and sorghum in Nigeria.”

“In order to support the booming rice industry, the Federal Government acquired 110 rice milling machines. A lot is happening in the country and all of us should be proud of it”.

To keep yourself updated on news, events and the latest developments in the world of agricultural processing and engineering, keep following Nextech’s blogs.

Why Are Rice Mill Consultants Important?

Ignoring the barriers of the income and the living standards of the people living in any city, state or country, rice is affordable by the maximum chunk of the population. Besides this, rice is the staple food form in many states and many Asian countries. This is a clear indication that a huge amount of the diverse quantities of this food item is and will be traded to other countries, which do not have sufficient production.

By learning all this, we can form a picture of the huge output, productivity, as well as the market efficiency of the rice mills which are located at various production locations. The credit of such an immense degree of production should definitely go to the rice mill consultants who are being hired in greater numbers by many mill merchants to have a better working and output.

Without the presence of these milling consultants, the production levels might vary. Their presence is a must for a better working environment and procedure.

As rice mill consultants, what are the responsibilities and duties of Nextech Agri Solutions in a rice mill plant? And how does our presence and advice make a difference?

As rice industry specialists, we help our customers with their choice of rice business; that implies, regardless of whether the customer needs to begin rice cultivating business, dealership, discount or retail rice offering or rice process business.

Obviously, beginning a rice plant is productive and like different organizations, attainability study or arranging stage is the initial step taken by us to guarantee benefit in the business. As rice milling advisors, we facilitate our clients with the fundamental components, for example, arrive prerequisite, outline and development, assets and numerous other that may affect the business in one or other way.

The requirement of a perfect piece of land and its determination are of fundamental significance as the plant proprietors require enormous stable or capacity zone for the creation purpose that has as of now been processed and that will be processed without further ado. Experts concentrate on the regions that have tallness, as low-lying locales make dealing with and performing of various exercises troublesome. They likewise consider the zone to which the land has a place, it assumes an indispensable part in the transportation of crude material and completed items. Significant consideration towards a true blue waste structure in the zone to which arrive has a place is likewise paid.

The design and development are impressively vital in accomplishing gigantic benefits from the rice processing business. Factories ought to be produced in a way that they permit smooth operations and fullest use of perfect space. Godowns and stores ought to be outlined and created to store crude paddy and arranged rice securely. Taking care of units, cleaning units, parboiling domains and different fragments ought to be reserved suitably.

Keeping up high calibre alongside required amount is a testing errand for factory proprietors, and these two variables straightforwardly add to benefit era ability of the business. The rice mill consultants have their attention on the right determination and fitting interest in the rice process hardware, and they generally prescribe for another other than a revamped machine. Interest in present day advancements and devices can possibly meet quality principles and deliver high amount also. Further, present day machines offer vitality protection, simple upkeep and high efficiency that decreases the generation cost and improve productivity of the rice mill plant.

Rice Milling Industry In India: Things You Need to Know

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

In modern mills, a number of additional adjustments are present that not only ease out the process, but also produce better quality rice with higher yields. Modern milling process involves:

  • Pre-Cleaning: Separating impurities and unfilled grains
  • De-Stoning: Removing stones from paddy
  • Husking: Removing husk from paddy
  • Husk Aspiration: Husk separation from unhusked paddy/brown rice
  • Paddy Separation: Separating unhusked paddy from brown rice
  • Polishing/Whitening: Removing bran layer and germs and improving the appearance
  • Separating white rice into head, large and broken rice
  • Mixing: Determining the mix as required by the customers
  • Rice weighing and packaging

Milling Objectives:

  1. Producing edible rice, i.e. free of husk, stones, and other unwanted materials
  2. Minimize grain breakage and wastage
  3. Maximize the rice yield

Occupying about 37% of the total cropped area, rice milling is the oldest and the largest agro industry in India with an annual turnover of Rs 25,500 crore, the major export destinations being Saudi Arabia, UAE, Kuwait and Iran. Rice accounts for 44% of the total grain production in the country, West Bengal being the largest producer (16%), followed by Uttar Pradesh, Andhra Pradesh and Punjab accounting for 13%, 12% and 9.47% respectively. The milling industry processes about 85 million tons of paddy every year proffering food grains to about 65% of the population.

Prior to starting a rice milling business, you need to obtain several licenses and permits from the concerned government authorities. You have to:

  • Register your business with Registrar of Companies
  • Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME) registration
  • Avail factory license
  • Consent to establish and operate from Pollution Control Board
  • Apply for license according to Rice-Milling Industry Act, 1958
  • VAT registration
  • PFA and ESIC registration for employees
  • IEC registration for exports

Machinery Required:

  • Paddy cleaner and aspirator with damper controls and double fans
  • Paddy shelter
  • Paddy separator
  • Blowers aspirators
  • Husk aspirators
  • Barn aspirators
  • Paddy polishers
  • Rice aspirator/grader
  • Bucket elevators

Nextech Agri Solutions is the leading technical consultant for rice milling industry with years of experience on latest rice milling technologies. They offer comprehensive solutions for all your rice processing needs. Contact them for further details.

List of Rice Mill Machinery In Delhi, India

Rice is a standout amongst the most essential nourishment edit over the world that is prepared in the rice processing plants concerning the global measures remembering the consistency and the fundamental nature of the grain. There are diverse rice processing hardware’s and rice mills and processes which are utilized for the correct preparing of rice and guarantee its most extreme handling limit in less measure of time.

The most critical production calculates are considered for its preparation is the utilization of vitality. Vitality is one of the important things and the crucial source to gauge the cost of the settled completed item. For the generation of rice, the vitality devouring types of gear utilized incorporate blowers, lifts, engines, boilers and steam conveyance and some more. The proficiency of the item (rice) relies on upon the utilities kept up by the rice creation factories, for example, power, air, water, work, and so forth.

A hefty portion of the rice plants in India and furthermore in the distinctive parts of the world hold fast to a few techniques for rice handling, for example, drying of rice, cleaning of rice, processing, brightening, cleaning, reviewing, mixing, sorting and bundling.There are distinctive sorts of sorters and separators utilized for the rice to be free from a clean, parasitic diseases, plastic granules, undesirable grain, and so forth.

Some of them being used by the rice mill machinery include the following:

Rice Huskers: These huskers expel the husk (external covering) from the paddy rice amid the handling.
Paddy Separators: It makes the chestnut rice more proficient.
Plano-Shifters: This makes the rice more uniform and gives rice appropriate size and evaluating with a rapid.

There are diverse sorts of strategies utilized as a part of the rice mill plant machineries. In the prior days, customary techniques were utilized for paddy preparing utilizing the steel hullers and the rice handling process specified in the above flowchart was done physically. This strategy is by all accounts the wasteful technique as the odds or the benefits to ascend at the larger amount frequently debases. The advertising costs and the net returns tend to diminishing that keeps the customers from acquiring responsible yields in time. Advance, the most recent and present day rice processing units make utilization of more productive innovation that help them yield a vast net return and the computed costs turn out to be better for the extensive amount of paddy.

In the end, we can conclude by stating that the limit usage of utilizing the cutting edge strategies is roughly 70% in contrast with the ordinary techniques utilized (approx. 45%). Rice is the staple nourishment and is one of the main sources amongst all the sustenance grains for all the people.

Bridging The Demand Gap: Dangote’s Rice Mill Project

One of the largest producers of rice in West Africa, Nigeria, ironically is also the second largest importer of rice in the world. Nigerians are said to be consuming about 6.5 tons of rice annually. Relying mostly on imports, Nigeria doesn’t even manage to produce half of what it consumes and the deficit that arises from this rice importation costs Nigeria well over $2 billion annually. Rice sector has always been neglected in Nigeria. To satiate the requirement, they have always relied on imports.

However, owing to the increased demands for the locally produced rice, the narrative is changing. Various small and commercial farmers are making large investments in rice production. The federal and state governments also drove numerous campaigns to encourage local production among the farmers. Additionally, to improve the local production, the Nigerian government assigned a budget of $302 million to this sector.

Throughout the country, there are now numerous companies that are involved in the process of rice production and are working hand in hand with small farmers, boosting the Nigerian agriculture sector and generating rural prosperity.

Amongst all the others, Dangote Group, which is owned by Africa’s richest man, Aliko Dangote, is planning to launch a new subsidiary, Dangote Rice Limited, which would subsequently plant rice on 25,000 hectares in the north-west region of Nigeria. In an attempt to tap on rice’s growing demand in Africa’s largest economy, Dangote Rice would begin with a pilot project that would initially plant 500 hectares of farmland in Sokoto, by the Gonroya Dam. The rice would be available by the year’s end. This multi-billion dollar project is expected to cover three prominent sites in the north western region of Nigeria by the end of this year, namely Sokoto, Jigawa and Zamfara.

By the beginning of 2018, if things unfold as planned, Dangote would be able to produce 225,000 metric tons of parboiled, milled white rice and that would be enough to satiate 4% of the total market demand. This model can be scaled to successfully produce 1,000,000 metric tons of milled rice over the next 5 years, clearing off 16% of the domestic market demand. The raw material (paddy) would be sourced from Dangote Rice Outgrower Scheme.

Over the last 12 months, Nigeria’s domestic crisis scooped the prices of agro commodities dramatically, making them an attractive investment. Dangote seeks to take advantage of the favourable policies mentioned in the FMARD’s agricultural transformation agenda.

Dangote Rice also plans to partner with smallholders and small-scale farmers to grow rice for milling. It would a beneficial venture for both; Dangote will offer inputs, technical assistance and equipments while the farmers would provide land and labour. The 25,000 hectare land would be cultivated by as much as 50,000 farmers that are already organized into various groups and cooperatives.

Find The Best Rice Mill Plant Consultants In Delhi, India

India is a hub of finest rice mill plant manufacturers, exporters, distributors, and suppliers of the industry. They can manufacture and supply international quality rice mill plants and other milling machines as per the customer’s requirement. Also, they can develop customized specification and good material made rice mill equipment and its accessories according to the customer’s business need. So, you do not need to look elsewhere, just get in touch with any leading rice mill plant developers and suppliers in India and get your job done easily.

Rice mill machinery is a quality agriculture machine designed for processing of rice and is useful in making rice clean. This plant or machine can be available in different materials like steel, copper, iron, etc. This machine works automatically and removes chaffs, and other residues from grains of rice. These machines have great use at agricultural units and enable people to clean tons of rice at one time. It depends on the size of rice mill plant and its rice cleaning speed and efficiency.

In India, you can find reputed rice mill plant makers and suppliers, who can build and supply top quality rice mill machines for the agriculture houses. So, if you also want a high-quality rice mill plant for your agriculture need, then get in touch with the leading rice mill plant manufacturers in Delhi, India. The city is a hub of many top-notch agricultural plants, machines and other accessory makers, suppliers, exporters, etc. They can build impeccable and good material made rice mill plants in a customized way of the customer.

So, rush out to the best-known rice mill machine makers in Delhi and give details of machine’s specifications wisely. The manufacturers can ensure you develop a well designed, technically sound, and flawless rice mill equipment for your agriculture business in the same parameters. Also, they will check the quality of the machine and its functionality at international parameters before delivering it to the customer. Besides, they can assist you to know how to operate this machine for the intended purpose. So, it would be a wise decision to avail services of recommended rice mill manufacturers, suppliers, and exporters in Delhi, India and get the real cost of your investment easily.

For more information about a rice mill plant or machine, you can also take the aid of experienced rice mill plant consultants in Delhi. They will help you understand the worth of this machine in rice cleaning and other agricultural uses. Also, they will let you know the whole process of rice cleaning, and its benefits as well. Moreover, they will tell you about the types of rice machines and their utilities too. Furthermore, the consultants can give tips how to operate the machine and keep it secure from technical faults, and other hazards in the workplace. Thus, they can guide you all about this wonderful rice mill machine that is effective for agriculture people and enables them to make rice clean and improve its quality as well.

It would be good to take the aid of Silo consultants who can help you know more about this quality rice cleaning machine. They have vast knowledge about all types of agriculture machines or equipment and accessories in depth. They can also help you explore functions and other benefits of this machine. So, do not waste your time, just approach to the certified Silo agriculture advisers and take meaningful answers of your queries related to agricultural machines and their working mechanisms easily.

Why Silos Are The Best Form Of Bulk Storage

“Nextech solutions, India’s leading rice mill plant manufacturer offer solutions that range from processing to storage.” When it comes to storage in agriculture, Silos provide an efficient method of storing bulk quantities of grain. Silos were used in ancient Greece specifically for the purpose of storing grains that were used over a period of time. The steep rise in the price of land has virtually made it impossible to keep buying land space in order to store food grain that is produced. Rather than opting for horizontal method of storing it is far more sensible to go vertically. Hence, the usefulness of storing food grains in bulk in silos. One can save space, prevent spillage of grains, avoid the need of gunny bags and not worry about climate changes with silos.

Agricultural silos work by creating a pressurized area within a cylindrical container; they have a closed top and a sealed bottom. The bases are sealed with organic matter such as soil whereas the closed top could be of a variety of metal or non metal stuff. Wheat, rice, pulses can be stored inside these silos which provide good protection in the narrow space for long periods. They are used and recommended by various rice mill and flour mills. Grain Products can be stored in steel silos from the time of being harvested to up till a year.

The temperature inside the silos has to be regulated to assure the grains don’t get damaged; that includes proper aeration to control the amount of humidity inside the closed container. Another important thing is to safeguard the grains from insects, chemical control within the silos is required to protect it from insects and other rodents. Being the leading rice mill plant manufacturer in the country, Nextech provides silos which are bulk storage systems for various types of food grains.