Rice Milling Industry In India: Things You Need to Know

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

In modern mills, a number of additional adjustments are present that not only ease out the process, but also produce better quality rice with higher yields. Modern milling process involves:

  • Pre-Cleaning: Separating impurities and unfilled grains
  • De-Stoning: Removing stones from paddy
  • Husking: Removing husk from paddy
  • Husk Aspiration: Husk separation from unhusked paddy/brown rice
  • Paddy Separation: Separating unhusked paddy from brown rice
  • Polishing/Whitening: Removing bran layer and germs and improving the appearance
  • Separating white rice into head, large and broken rice
  • Mixing: Determining the mix as required by the customers
  • Rice weighing and packaging

Milling Objectives:

  1. Producing edible rice, i.e. free of husk, stones, and other unwanted materials
  2. Minimize grain breakage and wastage
  3. Maximize the rice yield

Occupying about 37% of the total cropped area, rice milling is the oldest and the largest agro-industry in India with an annual turnover of Rs 25,500 crore, the major export destinations being Saudi Arabia, UAE, Kuwait and Iran. Rice accounts for 44% of the total grain production in the country, West Bengal being the largest producer (16%), followed by Uttar Pradesh, Andhra Pradesh and Punjab accounting for 13%, 12% and 9.47% respectively. The milling industry processes about 85 million tons of paddy every year proffering food grains to about 65% of the population.

Prior to starting a rice milling business, you need to obtain several licenses and permits from the concerned government authorities. You have to:

  • Register your business with Registrar of Companies
  • Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME) registration
  • Avail factory license
  • Consent to establish and operate from Pollution Control Board
  • Apply for license according to Rice-Milling Industry Act, 1958
  • VAT registration
  • PFA and ESIC registration for employees
  • IEC registration for exports

Machinery Required:

  • Paddy cleaner and aspirator with damper controls and double fans
  • Paddy shelter
  • Paddy separator
  • Blowers aspirators
  • Husk aspirators
  • Barn aspirators
  • Paddy polishers
  • Rice aspirator/grader
  • Bucket elevators

Nextech Agri Solutions is the leading technical consultant for rice milling industry with years of experience on latest rice milling technologies. They offer comprehensive solutions for all your rice processing needs. Contact them for further details.

 

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Important Arrangements to Make Profits in Rice Milling Business

The countries like India, where agriculture is the primary occupation, the benefits of setting up a rice mill can be easily understood. Rice is among the top staple foods in India and huge quantities of different varieties are exported to different nations. It is also worth mentioning that Rice Milling is the oldest agro-processing industry in India.

The credit for the industry’s growth should also be given to the manufacturers who make and supply various supporting equipments for growth of rice and related agricultural businesses. Apart from the domestic markets, these mills are exported to various foreign markets as well. Setting up rice mill is definitely a profitable business. However, certain factors are important to be taken care in this direction.

Land Requirement

Depending upon the processing capacity of such a agro business unit, it is important to decide the area of agricultural land in acres required for various operations. In addition, the land should have elevation from the ground, as low-lying areas are not suitable for processing. Another important factor is that the area you choose should be well-connected to the road and should have proper drainage system.

Layout and Constructions

Another important factor for the success of the Rice Milling Business is the layout. Various constructions should be done in a way that they offer smooth operations and optimal space utilization. The important structures required in this direction include godowns and stores to store raw paddy as well as processed rice. Sheds where the rice processing unit is installed, cleaning unit, parboiling area and other similar sections should be assigned with care.

Important Resources

Availability of power is another important consideration to run rice mills and other electrical machines uninterruptedly. In addition, the generators must be arranged as standby support systems. Uninterrupted supply of water is also required for the processes like parboiling.

Selection of Machinery

Depending on the size of the Rice Processing Plant, different type of milling machines are available according to their size and features. You may think of investing in a mini rice plant in the start of the business. The important factors to consider while setting up a rice processing plant include capacity, speed and power requirements. It is also important to choose among machines that can perform one-step, two-step or multiple step execution. Take into account the processes that the machines can perform. The most important ones include pre-cleaning, husk removal, polishing and so on.

Milling performance should also be considered, as it decides the output of the rice processing. For this, you must know the percentage of whole grain and broken grain that the machine will output. Rice mills can produce as high as 80% of the total paddy as milled grain.

Other Considerations

Security of the rice milling site from pests and other threats is also worth considering. It is a good idea to avail insurance to cover the fixed assets, machinery and other parts of the business.

The choice of rice mill can be a critical factor in the success of your business. Look for different models at online business directories and compare their performances and overall costs to choose the best one.

Author has wide knowledge of B2B Marketplace and Business industries. For extended opportunities in Rice Mill Business and info about Rice Mill Machinery, visit online business directory Dir.IndiaMART.com

Article Source: EzineArticles

 

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PhilRice Rice Milling Machine Specification

Simple, low-cost rice milling machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide.

Simple, low-cost Rice Mill Machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide to increase rice self-sufficiency, productivity, and profitability through the research and development of portable Milling Machines, among other new technologies.

Identification

For people living in remote villages, portable and economical milling machines provide an alternative to transporting rice to distant milling facilities or grinding it by hand with a mortar and pestle. PhilRice mills consist of a hopper, a milling rotor, and a set of separators; they are made of steel and plastic, and according to PhilRice, are easy to fabricate, operate and maintain. PhilRice produces a selection of models for both household and village use, including a mill for processing fine, dry flour.

 

Household Micromill

PhilRice produces a household Micromill for household use that weighs 88 pounds, including the motor, and has a total height of 38 1/2 inches. This model processes rice at a rate of 110 to 165 pounds per hour, with a milling recovery of 60 to 67 percent and ahead rice recovery of 50 to 70 percent. To operate, it requires one person and a 1 hp electric motor or 3 hp gasoline engine, with an energy consumption of 0.26 gallons per hour.

 

Village Micromill

The village Micromill is also available in a larger size for village use that weighs 132 pounds and measures 41 inches tall. It has a milling capacity of 330 to 440 pounds per hour, with the same percentages of milling recovery and head rice recovery as the household model. It requires one to two people to operate and runs on a 5 hp electric motor, 7 to 9 hp gasoline engine or 6 to 8 hp diesel engine, consuming 0.4 to 0.53 gallons per hour.

 

Flour Mill

Phil Rice produces a mill for processing fine, dry rice flour that can also be used for milling corn, soya, mungbean, black pepper, squash, banana, cassava, sweet potato and other dried food products. It stores flour for up to six months by preventing flour contamination caused by wet milling. The mill’s capacity is 22 pounds per hour, and it requires one person and a 2 hp electric motor or a 5 hp gasoline engine to operate. A larger, 220-pound model is also available with a milling capacity of 321 pounds per hour; requiring a 10 hp electric motor or 12 hp diesel engine.

Blog Post Source By: Ehow

 

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