What Makes Rice Our Beloved Food Preference

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that.

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that. The heavenly aroma of the basmati rice that compliments every dal, subzi, soup or gravy is what makes every dish a foodies delight. Let’s face it guys, there would be no Biryani, Kashmiri Chicken Pulao, and Rajma Chawal minus our beloved rice.

The rice grain itself goes through quite the journey, starting from the paddy fields to the mill machine where it is ground, milled and cracked, and then finally emerges the smooth shiny pearl-like grain that is packaged and sold in shops all over. Ask any rice lover and they would easily be able to distinguish between their favorite rice brand and variety, just by the aroma, texture or taste of it. So, what makes all of us such avid lover of this simple grain? That is not an easy question to answer as we all have our own personal preferences that make us pile up our plates with scoops full of rice every day.

All of us have cherishable childhood memories of eating home cooked food that had rice as one of its main ingredients, gleefully opening our lunch boxes to the waft of pulao rather than the boring cold chapattis. The very presence of rice on the dining table meant that something really delicious has been cooked for dinner. We grew up eating feasts where the core of every delicacy was rice. The creative and delicious way that rice is cooked alongside equally delicious curries is what makes it so irresistible to us all and from what it seems, this is one love affair that is not going to get over soon.

 

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Reduced Rice Production May Cause A Global Food Crisis

Top rice mill consultant in India, Nextech Solutions, with the biggest and most prestigious brands as its clients, such as Shakti Bhog & Jagat, has been working to make its blog the number one source of information & news pertaining to the grain and seed industry.

Top rice mill consultant in India, Nextech Solutions, with the biggest and most prestigious brands as its clients, such as Shakti Bhog & Jagat, has been working to make its blog the number one source of information & news pertaining to the grain and seed industry. Take for example, the story of Andhra rice miller lobby allegedly creating an artificial scarcity, or some expert tips from the hospitality industry on how to cook restaurant-like rice. We want our readers to have the convenience of visiting a single destination to remain well-versed with what is happening in the industry.

Today, Nextech is sharing with you the concern of rice production levels causing a global food crisis concern.

About five years back, the UN declared that world population had crossed the 7 billion mark. The number has been ever increasing. Goes without saying, more people means more food. To meet the requirements of this ever-increasing population, food production has also been increasing. However, for the first time in 6 years, rice production is going to alarmingly decline. This would have terrible consequences, particularly for Asia, where rice forms the staple food for large populations.

Some would know that rice production was declined in the year 2007-2008, as a result of El Niño. (Simply saying, because of drastic weather patterns.) India banned rice export due to the poor production, which in turn led to a sudden increase in prices. This further caused food riots in markets like the Philippines. The situation got so difficult that the island nation had to request neighbour Vietnam for help. Filipino military had to oversee the sale of rice at subsidized rates.

Experts fear a similar crisis again as the top three rice exporting countries, namely, India, Thailand and Vietnam experience unfavorable climate conditions. Once again, prices of this staple food could rise.

The best rice mill plant manufacturer India is going to keep you posted on this story.

 

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Andhra Rice Miller Lobby Blamed For Creating Artificial Scarcity

Readers of the blog of the best rice mill consultant in India, Nextech Solutions would know that we are turning this blog into a one-stop for all national and International news pertaining to the grain and seed industry.

Readers of the blog of the best rice mill consultant in India, Nextech Solutions would know that we are turning this blog into a one-stop for all national and International news pertaining to the grain & seed industry. Take for example, the emergence of India as the leader or in the global rice bran oil conference wild rice harvest permit brief torn into shreds at Chippewa. Today, we are covering another story. Alleged hoarding by Andhra lobby is responsible for rising rice prices.

Ladies and gentlemen, allegations suggest that a lobby of Andhra rice mill owners is creating an artificial scarcity by hoarding rice stocks, in order to create deliberate price rise and generate demand in the Keralan market. Before getting into details, let us inform you right at the start of the realities of the Andhra rice market. A majority of small-scale rice mills have shut down, resulting in the bigger players monopolizing the market, and controlling the market.

Prices have already gone up by Rs. 5/ KG in the wholesale market due to the stop in supply by Andhra rice mills. It is now starting to reflect in retail.
The drama started unfolding the last week. Kerala used to take twelve rakes, i.e. thirty thousand tonnes of rice from Andhra Pradesh until recently. But it dropped to only four rakes, i.e. ten thousand tonnes the last month. Angry rice millers refused to supply a single rake of the rice to the state.
In their week defense, the association office mill owners tried to justify the low supply by claiming that it is a result of low production.

Your Rice Mill Plant manufacturer India will keep you updated on all the happenings in the grain & seed industry.

 

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What Happens At a Flour Mill?

Dry/uncooked grains go through a process to form Flour. It is an essential component of our food cycle especially in a country like India. It is the major component of bread which is a staple diet all across the world. Grinding and pulverizing of the cereal takes place in a process called ‘milling’ in flour mills.

Dry/uncooked grains go through a process to form Flour. It is an essential component of our food cycle especially in a country like India. It is the major component of bread which is a staple diet all across the world. Grinding and pulverizing of the cereal takes place in a process called ‘milling’ in flour mills. Wheat is the most common ingredient to make flours but other ingredients like oats, rice and corn could also be milled to get flour. There are 4 main components that make wheat flour: Gluten, Germ, Bran and Endosperm.

The major varieties of flour consumed all across India are Sooji/Rawa, Atta, Maida, Bran etc. Atta, Sooji & Maida help produce most of the staple diets meant for consumption like chapatti, sweets, and bakery-based products respectively. The bran separated after milling could be used as cattle feed.

Flour Mill Processes

The prehistoric times have witnessed Flour Milling. Obviously the methods of milling were different. The ancient methods had ‘stone grinding’ methods at their heart.

Many rural households still use the traditional techniques to grind wheat. These include a mortar and pestle (stone club), quern and the saddle stone. Another important method used in villages is a grinding functionary called ‘Dhinki’. Dhinki needs at least two people to function.

As population increased, demand also increased. People wanted better quality flours. Hence, Modern Flour Milling Machines arrived which replaced most of the traditional methods. Originating in Hungary in the late 1800’s, spinning metal rollers came into production. Over the years, scientists have innovated & developed roller mills which are faster and give high quality flours.

 

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New Technology To Set Up A Rice Mill In 2021

Rice is a staple diet in India which is the second largest producer of rice after China. Rice is the backbone of agrarian India as it generates the significant number of employees. Modernization drives the world as this post will highlight the new technological improvements introduced in rice milling.

Rice is a staple diet in India which is the second largest producer of rice after China. Rice is the backbone of agrarian India as it generates the significant number of employees. Modernization drives the world as this post will highlight the new technological improvements introduced in rice milling. It will also connect the dots between modernization and rice milling, one of Nextech’s specialties.

‘If one wants to set up a rice mill, he/she has to take into account the current trends and technologies’. But for dreams to become reality, fuel is a driving factor. Our expert’s point, 10 years before today that fuel was missing in the industry.

Rice Milling Technology 2021 – Then & Now

Then

Maintaining the high quality and output of rice was not an easy task. The main reasons behind this were limited technology, government policies, little investment, mismanagement etc. Many shipped consignments were rejected due to the non-fulfillment of an international quality standard.

Some faults in yesterday’s rice milling technology:

  1. The machines were non-commercial as the output quality was low.
  2. There wasn’t enough investment to buy modern Rice Mill Machinery (automatic and semi-automatic) manufactured and supplied by Japan & Germany.
  3. The machines were traditional and locally produced from non-standard fabricated items. They produced inconsistent qualities of rice.
  4. Rice plants were not efficient in terms of energy conservation, maintenance, productivity thereby leading to high production costs.
  5. Mild steel usage in rice mill machineries and corrosion of mild steel affected the rice quality.
  6. Quality management systems were not employed. There were no testing labs for routine check-ups.

Many other issues like ‘improper marketing techniques, business development, government policies and infrastructure’ crowded the industry.  A large scope for improvement was present as there was a big vacuum that the industry had to fill.

Now

The government started urging that ‘Rice mills must modernize to meet global quality standards’. Nextech also started operations around that same time, in 2006. Modern techniques and investments flew in this sector, as believed by our experts. With huge investment followed by huge demand, the government had to create policies favoring modern mills.

With that, ‘modern rice milling machines’ as they were called started showing their magic. The private sector backings had a huge effect on the industry. Some new technologies introduced in today’s milling machines are:

  • Use of Rubber roller technology for husking
  • Two-stage whitening process
  • Use of Paddy  separators
  • Old stone disk hullers, vertical cone polishers have been replaced by emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers.
  • Milled rice is now graded
  • Automated plants from Germany & Japan are the new market trends.
  • Skilled operators, good paddy quality, maintenance of machines set the tone for high-quality outputs.
  • The use of NUE (Nitrogen Use Efficient) technology has been encouraged. This increases & doubles plant growth and yield.
  • Turbo & extractive milling speed up the process.

The biggest feature of the new machines was their ability to save energy. With state governments’ hand, cost structure, investor’s expertise, development favored rice mills. Nextech wishes for more innovations to come as it encourages us to produce high-quality products for our valued customers.

 

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Important Arrangements to Make Profits in Rice Milling Business

The countries like India, where agriculture is the primary occupation, the benefits of setting up a rice mill can be easily understood. Rice is among the top staple foods in India and huge quantities of different varieties are exported to different nations. It is also worth mentioning that Rice Milling is the oldest agro-processing industry in India.

The credit for the industry’s growth should also be given to the manufacturers who make and supply various supporting equipments for growth of rice and related agricultural businesses. Apart from the domestic markets, these mills are exported to various foreign markets as well. Setting up rice mill is definitely a profitable business. However, certain factors are important to be taken care in this direction.

Land Requirement

Depending upon the processing capacity of such a agro business unit, it is important to decide the area of agricultural land in acres required for various operations. In addition, the land should have elevation from the ground, as low-lying areas are not suitable for processing. Another important factor is that the area you choose should be well-connected to the road and should have proper drainage system.

Layout and Constructions

Another important factor for the success of the Rice Milling Business is the layout. Various constructions should be done in a way that they offer smooth operations and optimal space utilization. The important structures required in this direction include godowns and stores to store raw paddy as well as processed rice. Sheds where the rice processing unit is installed, cleaning unit, parboiling area and other similar sections should be assigned with care.

Important Resources

Availability of power is another important consideration to run rice mills and other electrical machines uninterruptedly. In addition, the generators must be arranged as standby support systems. Uninterrupted supply of water is also required for the processes like parboiling.

Selection of Machinery

Depending on the size of the Rice Processing Plant, different type of milling machines are available according to their size and features. You may think of investing in a mini rice plant in the start of the business. The important factors to consider while setting up a rice processing plant include capacity, speed and power requirements. It is also important to choose among machines that can perform one-step, two-step or multiple step execution. Take into account the processes that the machines can perform. The most important ones include pre-cleaning, husk removal, polishing and so on.

Milling performance should also be considered, as it decides the output of the rice processing. For this, you must know the percentage of whole grain and broken grain that the machine will output. Rice mills can produce as high as 80% of the total paddy as milled grain.

Other Considerations

Security of the rice milling site from pests and other threats is also worth considering. It is a good idea to avail insurance to cover the fixed assets, machinery and other parts of the business.

The choice of rice mill can be a critical factor in the success of your business. Look for different models at online business directories and compare their performances and overall costs to choose the best one.

Author has wide knowledge of B2B Marketplace and Business industries. For extended opportunities in Rice Mill Business and info about Rice Mill Machinery, visit online business directory Dir.IndiaMART.com

Article Source: EzineArticles

 

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PhilRice Rice Milling Machine Specification

Simple, low-cost rice milling machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide.

Simple, low-cost Rice Mill Machines play an essential role in ensuring food security and reducing hunger and poverty in the rural Philippines. The Philippine Rice Research Institute, commonly known as PhilRice, works with more than 60 agencies worldwide to increase rice self-sufficiency, productivity, and profitability through the research and development of portable Milling Machines, among other new technologies.

Identification

For people living in remote villages, portable and economical milling machines provide an alternative to transporting rice to distant milling facilities or grinding it by hand with a mortar and pestle. PhilRice mills consist of a hopper, a milling rotor, and a set of separators; they are made of steel and plastic, and according to PhilRice, are easy to fabricate, operate and maintain. PhilRice produces a selection of models for both household and village use, including a mill for processing fine, dry flour.

 

Household Micromill

PhilRice produces a household Micromill for household use that weighs 88 pounds, including the motor, and has a total height of 38 1/2 inches. This model processes rice at a rate of 110 to 165 pounds per hour, with a milling recovery of 60 to 67 percent and ahead rice recovery of 50 to 70 percent. To operate, it requires one person and a 1 hp electric motor or 3 hp gasoline engine, with an energy consumption of 0.26 gallons per hour.

 

Village Micromill

The village Micromill is also available in a larger size for village use that weighs 132 pounds and measures 41 inches tall. It has a milling capacity of 330 to 440 pounds per hour, with the same percentages of milling recovery and head rice recovery as the household model. It requires one to two people to operate and runs on a 5 hp electric motor, 7 to 9 hp gasoline engine or 6 to 8 hp diesel engine, consuming 0.4 to 0.53 gallons per hour.

 

Flour Mill

Phil Rice produces a mill for processing fine, dry rice flour that can also be used for milling corn, soya, mungbean, black pepper, squash, banana, cassava, sweet potato and other dried food products. It stores flour for up to six months by preventing flour contamination caused by wet milling. The mill’s capacity is 22 pounds per hour, and it requires one person and a 2 hp electric motor or a 5 hp gasoline engine to operate. A larger, 220-pound model is also available with a milling capacity of 321 pounds per hour; requiring a 10 hp electric motor or 12 hp diesel engine.

Blog Post Source By: Ehow

 

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Auto Rice Milling Plant And Its Components

Auto rice milling is a term that signifies the whole action of rice processing from cultivating to yielding the final eatable product. A plant/industrial setup which is capable of pulling off this huge task is known as an Auto Rice Milling Plant. Such a plant comprises of four sections.

Auto rice milling is a term that signifies the whole action of rice processing from cultivating to yielding the final eatable product. A plant/industrial setup which is capable of pulling off this huge task is known as an Auto Rice Milling Plant. Such a plant comprises of four sections:

  • Parboiling Section

The parboiling section is responsible for the conditioning of rice crops by partially cooking and drying it beforehand. The parboiling of rice crops makes it hard enough to withstand the process of rice milling. Parboiling is also responsible for getting rid of the hull that comes along with the crop. Once the hull is taken care of, water is run through the rice to wash it away.

Parboiling can be-be practiced a number of times before processing the rice crop further. There are single-stage, double stage, and triple-stage parboiling systems available to ensure good conditioning of the crop.

  • Drying Section

The drying section of an Auto Rice Milling Plant is responsible for drying the parboiled rice crop and minimizing the moisture content in the rice. Drying of seeds is crucial since it ensures the durability of the rice and its good quality.

Moisture content in rice results in fungi and several pathogens infecting the crop. These insects and pathogens degrade the quality of the rice severely and make it unfit for consumption. Effect of drying of rice is so great that if moisture content is lowered than 14% even by 1%, the seed life gets doubled. Once a batch is properly dried, it is ready for further operations.

  • Milling Section

Rice Milling is one of the most important parts of Rice Processing. The basic objective of rice milling is to remove the unwanted part/ non-eatable part of the rice. The husk and the bran layers are removed in this stage of rice processing. Over the course of this process, all the impurities are removed to obtain an edible and white rice.

The usual composition of a typical rice crop on harvesting is 20% hull or husk, 11% bran layers and 69 % starchy endosperm. We do not need anything other than starchy endosperm to consume, rest is removed during the processing of rice.

  • Bagging Section

Once we get over with Rice Milling, we have pure consumable rice left with us. This rice needs to be packed in order to make it last longer and facilitate the transportation of rice from one place to another.

The rice bagging section is where all the packaging takes place with the help of bagging machines. The rice bagging must keep the rice safe from external factors like humidity, pressure, and temperature.

When a batch of rice is eventually processed through all of the mentioned sections, auto rice milling is accomplished.

 

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Why Nextech is the best Rice Mill Consultant out there?

Once you plan to set up a rice mill, it brings in a lot of things to consider and finalize upon. A suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved. Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities.

Once you plan to set up a Rice Mill, it brings in a lot of things to consider and finalize upon. Suitable land and property are needed, the machinery is to be installed in a proper orientation to ensure great functionality and many other logistics are involved.

Rice mill setup is no cakewalk; as a matter of fact, it is a tough nut to crack in all possibilities. But that is why there are Rice Mill Consultants; there are many rice mill consultants crowding the market. In this blog, we would like to show that how we stand out of that crowd.

In what has not even been a decade, Nextech Solutions has already established itself as the Best Rice Mill Consultant in India. But that does not deter us from striving to excel and better our services even further. The company was founded by two vastly experienced veterans in the field of the Indian Basmati Rice Industry.

Mr. SP Singh, an electrical engineer with more than 26+ years of experience in Grains and Seeds Industry has worked with the topmost names in agriculture sector like Oswal agro furane and Buhler.

On the other hand, Mr. Charan Singh is a mechanical engineer with 22+ years of experience at top-notch agricultural solutions firms. These veterans bring a plethora of expertise and dexterity to Nextech Solutions, which is vital for us and eventually for our clients.

The Perfect Mix of Experience And Innovation:

Along with the indispensable experience that our founders guide us with, we are also home to some of the most developed technology and innovations involved in the field of agriculture solutions. Our engineering approach employs the latest computer-aided designs to come up with the most accurate and efficient solutions that meet and even exceed our client’s expectations. All of our engineers have experience of more than 15 years in rice milling and it is their commitment which fuels our ambition to excel. Plying trade in this field of business for so long has helped us in knowing our trade inside out.

Detailed designing engineering provides us with a much-sought edge over our competitors in the market. Proper designing and accurate designing results in better yields and hence add to the overall revenue.
Our association with our clients infuses great confidence in them for the reason that they feel themselves in “safe hands” and that’s because of our experience, expertise, and sense of belonging with the project that places us far ahead of our competition.

Our endeavor has always been to offer our clients, the maximum benefits by providing logical, technological & commercially optimized solutions which must suit their exact requirements.

 

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