Why Silos Are The Best Form Of Bulk Storage

“Nextech solutions, India’s leading rice mill plant manufacturer offer solutions that range from processing to storage.” When it comes to storage in agriculture, Silos provide an efficient method of storing bulk quantities of grain.

“Nextech solutions, India’s leading Rice Mill Plant manufacturer offer solutions that range from processing to storage.” When it comes to storage in agriculture, Silos provide an efficient method of storing bulk quantities of grain. Silos were used in ancient Greece specifically for the purpose of storing grains that were used over a period of time. The steep rise in the price of land has virtually made it impossible to keep buying land space in order to store food grain that is produced. Rather than opting for a horizontal method of storing it is far more sensible to go vertically. Hence, the usefulness of storing food grains in bulk in silos. One can save space, prevent spillage of grains, avoid the need for gunny bags and not worry about climate changes with silos.

Agricultural silos work by creating a pressurized area within a cylindrical container; they have a closed top and a sealed bottom. The bases are sealed with organic matter such as soil whereas the closed top could be of a variety of metal or non-metal stuff. Wheat, rice, pulses can be stored inside these silos which provide good protection in the narrow space for long periods. They are used and recommended by various rice mill and flour mills. Grain Products can be stored in steel silos from the time of being harvested to up till a year.

The temperature inside the silos has to be regulated to assure the grains don’t get damaged; that includes proper aeration to control the amount of humidity inside the closed container. Another important thing is to safeguard the grains from insects, chemical control within the silos is required to protect it from insects and other rodents. Being the leading rice mill plant manufacturer in the country, Nextech provides silos which are bulk storage systems for various types of food grains.

 

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What Makes Rice Our Beloved Food Preference

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that.

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that. The heavenly aroma of the basmati rice that compliments every dal, subzi, soup or gravy is what makes every dish a foodies delight. Let’s face it guys, there would be no Biryani, Kashmiri Chicken Pulao, and Rajma Chawal minus our beloved rice.

The rice grain itself goes through quite the journey, starting from the paddy fields to the mill machine where it is ground, milled and cracked, and then finally emerges the smooth shiny pearl-like grain that is packaged and sold in shops all over. Ask any rice lover and they would easily be able to distinguish between their favorite rice brand and variety, just by the aroma, texture or taste of it. So, what makes all of us such avid lover of this simple grain? That is not an easy question to answer as we all have our own personal preferences that make us pile up our plates with scoops full of rice every day.

All of us have cherishable childhood memories of eating home cooked food that had rice as one of its main ingredients, gleefully opening our lunch boxes to the waft of pulao rather than the boring cold chapattis. The very presence of rice on the dining table meant that something really delicious has been cooked for dinner. We grew up eating feasts where the core of every delicacy was rice. The creative and delicious way that rice is cooked alongside equally delicious curries is what makes it so irresistible to us all and from what it seems, this is one love affair that is not going to get over soon.

 

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Rice Mill Plants – Past and Current Technology in Milling

Rice is one of the most important food crop across the world that is processed in the rice milling plants with respect to the international standards keeping in mind the uniformity and the basic quality of the grain. There are different rice milling machinery and Rice Milling equipment used for the proper processing of rice and ensure its maximum processing capacity in less amount of time.

The most important productional factor considered for its processing is the use of energy. Energy is one of the demanding items and the vital source to measure the cost of the finalized finished product. For the production of rice, the energy-consuming equipment used includes blowers, elevators, motors, boilers and steam distribution, and many more. The efficiency of the product (rice) depends on the utilities maintained by the rice production mills such as electricity, air, water, labor, etc.

Many of the rice plants in India and also in the different parts of the world adhere to several procedures for rice processing such as drying of rice, cleaning of rice, milling, whitening, polishing, grading, blending, sorting and packaging. There are different types of sorters and separators used for the rice to be free from any type of dust, fungal infections, plastic granules, unwanted grain, etc. Some of them include:

Rice Huskers: These huskers remove the husk (outer covering) from the paddy rice during the processing.

Paddy Separators: It makes the brown rice more efficient.

Plano Shifters: This makes the rice more uniform and give rice proper size and grading with a high speed.

Color Sorters: These color sorters give a proper color to the rice and define its shade.

The basic structure and the process followed in the rice milling industries and rice milling plants include:
1. Quantity of Rice (In Abundance)
2. Pre – Cleaning
3. Steaming
4. Drying
5. Packaging
6. Grading and Sorting
7. Polishing
8. Removal of Husk

Initially, the basic rice cultivation process requires the complete preparation for the technological projects and the set-up of the milling plant. Many layouts, specifications, selection of appropriate milling equipments and units are planned for the efficient running of the milling industry. Further the assessment reports are also prepared keeping in mind the benefits with the selection of experienced personnel.

There are different types of methods used in the rice milling industries. In the earlier days, conventional methods were used for paddy processing using the steel hullers and the rice processing process mentioned in the above flowchart was carried out manually. This method seems to be the inefficient method as the chances or the profits to rise at a higher level often degrades. The marketing costs and the net returns tend to decrease that prevents the consumers from earning accountable outputs in time. Further, the latest and modern rice milling units make use of more efficient technology that hep them yield a large net return and the calculated costs become better for the large quantity of paddy. Roughly, we can say that capacity utilization using the modern methods is approximately 70% in comparison to the conventional methods used (approx. 45%). Rice is the staple food and is one of the man source among all the food grains

Blog Source:EzineArticles.

 

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Auto Rice Milling Plant And Its Components

Auto rice milling is a term that signifies the whole action of rice processing from cultivating to yielding the final eatable product. A plant/industrial setup which is capable of pulling off this huge task is known as an Auto Rice Milling Plant. Such a plant comprises of four sections.

Auto rice milling is a term that signifies the whole action of rice processing from cultivating to yielding the final eatable product. A plant/industrial setup which is capable of pulling off this huge task is known as an Auto Rice Milling Plant. Such a plant comprises of four sections:

  • Parboiling Section

The parboiling section is responsible for the conditioning of rice crops by partially cooking and drying it beforehand. The parboiling of rice crops makes it hard enough to withstand the process of rice milling. Parboiling is also responsible for getting rid of the hull that comes along with the crop. Once the hull is taken care of, water is run through the rice to wash it away.

Parboiling can be-be practiced a number of times before processing the rice crop further. There are single-stage, double stage, and triple-stage parboiling systems available to ensure good conditioning of the crop.

  • Drying Section

The drying section of an Auto Rice Milling Plant is responsible for drying the parboiled rice crop and minimizing the moisture content in the rice. Drying of seeds is crucial since it ensures the durability of the rice and its good quality.

Moisture content in rice results in fungi and several pathogens infecting the crop. These insects and pathogens degrade the quality of the rice severely and make it unfit for consumption. Effect of drying of rice is so great that if moisture content is lowered than 14% even by 1%, the seed life gets doubled. Once a batch is properly dried, it is ready for further operations.

  • Milling Section

Rice Milling is one of the most important parts of Rice Processing. The basic objective of rice milling is to remove the unwanted part/ non-eatable part of the rice. The husk and the bran layers are removed in this stage of rice processing. Over the course of this process, all the impurities are removed to obtain an edible and white rice.

The usual composition of a typical rice crop on harvesting is 20% hull or husk, 11% bran layers and 69 % starchy endosperm. We do not need anything other than starchy endosperm to consume, rest is removed during the processing of rice.

  • Bagging Section

Once we get over with Rice Milling, we have pure consumable rice left with us. This rice needs to be packed in order to make it last longer and facilitate the transportation of rice from one place to another.

The rice bagging section is where all the packaging takes place with the help of bagging machines. The rice bagging must keep the rice safe from external factors like humidity, pressure, and temperature.

When a batch of rice is eventually processed through all of the mentioned sections, auto rice milling is accomplished.

 

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