Raw Paddy Drying Solutions by Nextech

By “drying” is meant the phase of the post-harvest system during which the product is rapidly dehydrated to a so-called “backup” moisture. This desiccation is intended to sufficiently reduce the moisture content of the grain to ensure favorable conditions for storage or subsequent processing of the product.

By “drying” is meant the phase of the post-harvest system during which the product is rapidly dehydrated to a so-called “backup” moisture. This desiccation is intended to sufficiently reduce the moisture content of the grain to ensure favorable conditions for storage or subsequent processing of the product.

It is possible to obtain the drying of the products by circulating more or less hot air in a mass of grains. In its movement, the air gives heat to the grains, absorbing moisture from the most superficial layers.

The water present in the surface layers of the grains evaporates much more efficiently and more rapidly than that of the inner layers.

It is therefore much more difficult to lower the water content of a product from 25% to 15% than from 35% to 25%. It would be wrong to think that this difficulty can be overcome by carrying out a rapid drying at a high temperature. Indeed, such drying conditions generate internal tensions, producing small cracks that can lead to breakage of grains during subsequent treatments.

For the drying of grains, the methods employed are, in essence, two in number:
– Natural drying
– Artificial drying

Both have advantages and disadvantages, and there is no ideal way to meet all needs.

Natural Drying

The method of natural paddy dryer, to which the techniques illustrated in the section on pre-drying operations also relate, consists essentially in exposing the beaten products to the air (in the sun or the shade). To obtain the desired moisture content, the grains are spread in thin layers over a drying area, where they are exposed to air (in the sun or the shade) for a maximum of 10-15 days. To promote uniform drying, the seeds should frequently be stirred, especially if they are exposed to direct sunlight. In addition, for the drying to be sufficient, the relative humidity of the ambient air must not exceed 70%.

Artificial Drying

The introduction of high-yielding crop varieties and the gradual mechanization of agriculture now make it possible to harvest large quantities of grain in a short period. In the tropical and subtropical humid zones, given the unfavorable weather conditions at the time of harvest, it is often difficult to safeguard the quality of the products.

To meet the need to increase agricultural production, it is, therefore, necessary to dry the products in a relatively short time, and whatever the ambient conditions. Thus, paddy dryer plant must be used. This method consists essentially in subjecting the grains to a forced ventilation of more or less heated air. It requires the use of individual devices called “dryers.”

Artificial Raw Paddy Dryer

From the point of view of construction, the essential elements of a rice dryer machine are:

– the dryer body, which contains the grains to be dried;
– The hot air generator, which allows heating the air drying;
– The fan, which allows the circulation of drying air in the grain mass.

For the artificial drying of the grains, two types of dryers are used:

– Static or batch dryers;
– Continuous dryers.
The former is inexpensive and only treat small quantities of grain; they are therefore more suited to the needs of small and medium-sized collection and processing centers.

As for the latter, they are high flow paddy drying technology that requires more complex infrastructure, additional equipment and especially a particular planning and organization. They are therefore more suitable for large centers, silos or shops, where very large quantities of product are processed. Nextech Agri Solutions is a reliable brand if you want to purchase agricultural solutions.

 

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Why Rice Mill Plant need a Consultant?

While ignoring the barriers of the income as well as the living standards of the people living in the state, country or city, rice is one of the grains that are affordable by the large population in any country. Besides, rice is stable food in most of the Asian countries. This is clear by now that a huge amount of quantity of this food item is traded to other countries, where the production is low.

While ignoring the barriers of the income as well as the living standards of the people living in the state, country or city, rice is one of the grains that are affordable by the large population in any country. Besides, rice is stable food in most of the Asian countries. This is clear by now that a huge amount of quantity of this food item is traded to other countries, where the production is low.

Now the question arises that with the right rice milling machine, we can easily produce a picture where the high output, productivity and market efficiency of the mills are required. This credit for mass production definitely goes to the rice mill consultants. These professionals are hired in large number by various mill merchants who aim for better output and working.

With the presence of milling consultants, the production and quality of the crops levels get higher. Their presence makes a big difference in the working procedures and environment. Here is how the rice mill plant consultant are a necessity these days:

Being a rice industry specialist, they help the customers with the right choice of business. This implies that irrespective of customer needs to begin the cultivation business, discount, dealership, and retail rice offering business.

Obviously, the beginning of rice plant is productive and various organization take attainable study and stage as the initial step in order to guarantee the benefits to the business. Rice mill consultants facilitate the clients with the fundamental components. For instance, prerequisite arrival, outlining and development, assets and other factors that influence the day to day working of rice machine and mills.

The need of perfect land piece and its determination is fundamental as most of the plant proprietors require highly stable capacity zone for this purpose that by now, has been processed and will be processed without much ado. Expert rice consultants have a vision to this, they make deals and perform various troublesome exercise and choose right rice processing machine. They are held responsible to consider the land zone where the production will take place.

Furthermore, the design and development are vital to accomplishing the gigantic benefits from the rice processing business. Factories and mills, under their guidance, out to produce in such a way that they permit smooth and fulfilling operations along within the arranged space. Stores and Godowns are outlined and create so as to store crude paddies and arranging the rice securely.
The consultants also take care of cleaning units, parboiling domains and various fragments reserved suitably.

Keeping up with the high rice milling equipment alongside the desired amount of production is an errand for the proprietors. These two variables add advantage to the era ability of the business. The rice mill consultants set their attention in the right direction while fitting into the interests in the rice processing hardware. They generally prescribe another rice milling process machine. In the present day, the interests, machinery, and technology offer vital protection, simple upkeep process, the higher efficiency with decreased generation cost and improved productivity of the rice mill plants.

Nextech agri solutions is an all-inclusive agriculture machinery and solution providers for grains and seed industry. They provide high-quality assistance and machinery for rice mills and others.

 

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Rice Milling Industry In India: Things You Need to Know

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

About 65% of India’s population consumes rice, making it one of the most important food crops in the country. Rice, in its raw form cannot be consumed and therefore, the need for processing surfaces. Typically, a milling process involves 3 basic stages:

  1. Husking
  2. Whitening/polishing
  3. Blending, grading and packaging

In modern mills, a number of additional adjustments are present that not only ease out the process, but also produce better quality rice with higher yields. Modern milling process involves:

  • Pre-Cleaning: Separating impurities and unfilled grains
  • De-Stoning: Removing stones from paddy
  • Husking: Removing husk from paddy
  • Husk Aspiration: Husk separation from unhusked paddy/brown rice
  • Paddy Separation: Separating unhusked paddy from brown rice
  • Polishing/Whitening: Removing bran layer and germs and improving the appearance
  • Separating white rice into head, large and broken rice
  • Mixing: Determining the mix as required by the customers
  • Rice weighing and packaging

Milling Objectives:

  1. Producing edible rice, i.e. free of husk, stones, and other unwanted materials
  2. Minimize grain breakage and wastage
  3. Maximize the rice yield

Occupying about 37% of the total cropped area, rice milling is the oldest and the largest agro-industry in India with an annual turnover of Rs 25,500 crore, the major export destinations being Saudi Arabia, UAE, Kuwait and Iran. Rice accounts for 44% of the total grain production in the country, West Bengal being the largest producer (16%), followed by Uttar Pradesh, Andhra Pradesh and Punjab accounting for 13%, 12% and 9.47% respectively. The milling industry processes about 85 million tons of paddy every year proffering food grains to about 65% of the population.

Prior to starting a rice milling business, you need to obtain several licenses and permits from the concerned government authorities. You have to:

  • Register your business with Registrar of Companies
  • Udyog Aadhaar Ministry of Micro Small and Medium Enterprise (MSME) registration
  • Avail factory license
  • Consent to establish and operate from Pollution Control Board
  • Apply for license according to Rice-Milling Industry Act, 1958
  • VAT registration
  • PFA and ESIC registration for employees
  • IEC registration for exports

Machinery Required:

  • Paddy cleaner and aspirator with damper controls and double fans
  • Paddy shelter
  • Paddy separator
  • Blowers aspirators
  • Husk aspirators
  • Barn aspirators
  • Paddy polishers
  • Rice aspirator/grader
  • Bucket elevators

Nextech Agri Solutions is the leading technical consultant for rice milling industry with years of experience on latest rice milling technologies. They offer comprehensive solutions for all your rice processing needs. Contact them for further details.

 

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List of Rice Mill Machinery In Delhi, India

Rice is a standout amongst the most essential nourishment edit over the world that is prepared in the rice processing plants concerning the global measures remembering the consistency and the fundamental nature of the grain. There are diverse rice processing hardware’s and rice mills and processes which are utilized for the correct preparing of rice and guarantee its most extreme handling limit in less measure of time.

Rice is a standout amongst the most essential nourishment edit over the world that is prepared in the rice processing plants concerning the global measures remembering the consistency and the fundamental nature of the grain. There are diverse rice processing hardware’s and Rice Mills and processes which are utilized for the correct preparing of rice and guarantee its most extreme handling limit in less measure of time.

The most critical production calculates are considered for its preparation is the utilization of vitality. Vitality is one of the important things and the crucial source to gauge the cost of the settled completed item. For the generation of rice, the vitality devouring types of gear utilized incorporate blowers, lifts, engines, boilers and steam conveyance and some more. The proficiency of the item (rice) relies on upon the utilities kept up by the rice creation factories, for example, power, air, water, work, and so forth.

A hefty portion of the rice plants in India and furthermore in the distinctive parts of the world hold fast to a few techniques for rice handling, for example, drying of rice, cleaning of rice, processing, brightening, cleaning, reviewing, mixing, sorting and bundling.There are distinctive sorts of sorters and separators utilized for the rice to be free from a clean, parasitic diseases, plastic granules, undesirable grain, and so forth.

Some of them being used by the rice mill machinery include the following:

Rice Huskers: These huskers expel the husk (external covering) from the paddy rice amid the handling.
Paddy Separators: It makes the chestnut rice more proficient.
Plano-Shifters: This makes the rice more uniform and gives rice appropriate size and evaluating with a rapid.

There are diverse sorts of strategies utilized as a part of the Rice Mill Plant Machinery. In the prior days, customary techniques were utilized for paddy preparing utilizing the steel hullers and the rice handling process specified in the above flowchart was done physically. This strategy is by all accounts the wasteful technique as the odds or the benefits to ascend at the larger amount frequently debases. The advertising costs and the net returns tend to diminishing that keeps the customers from acquiring responsible yields in time. Advance, the most recent and present day Rice Processing units make utilization of more productive innovation that help them yield a vast net return and the computed costs turn out to be better for the extensive amount of paddy.

In the end, we can conclude by stating that the limit usage of utilizing the cutting edge strategies is roughly 70% in contrast with the ordinary techniques utilized (approx. 45%). Rice is the staple nourishment and is one of the main sources amongst all the sustenance grains for all the people.

 

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Moving Towards Self Reliance: Nigeria Set To Shun Rice Imports

Just like a lot of other countries, Nigeria’s staple food item is rice. It’s one of the largest importers of rice in the African continent. Africa’s most populous country is also the largest consumer of rice. What’s troubling is the fact that it still relies on the imports to satiate its growing rice consumption needs.

Just like a lot of other countries, Nigeria’s staple food item is rice. It’s one of the largest importers of rice in the African continent. Africa’s most populous country is also the largest consumer of rice. What’s troubling is the fact that it still relies on the imports to satiate its growing rice consumption needs. Over the last few years, Nigeria imported as much as 17 million tons of rice and as stated by the Food and Agriculture Organization (FAO), the rice importation exceeded by 2.3 million tons in 2016. Nigeria consumes about 6.5 tons of rice annually and less than half of it is produced locally. The paucity arising from the rice importations costs Nigeria over $2 billion annually.

As import duties on goods escalated, rice prices in the country increased drastically. After the rice shortages during the grain crisis, the President of Nigeria Muhammadu Buhari decided to channelize all his attention towards rice plantation and announced several plans to boost rice production by the end of 2017.

The dwindling scenario is changing slowly as small and commercial farmers are investmenting in rice production. The little success that this movement facilitated was visible in the Variety of Rice available in the marketplaces during country’s last festive season. Nigerians have started to demand locally produced rice owing to the fact that it is much more nutritious than the one that’s sourced, given that the country’s leading rice millers have started processing paddy as proficiently as their foreign counterparts. This increase in the awareness and demand has fueled the local rice production. Further, analysts claim that in the face of dwindling oil revenues, the federal and state governments; through Central Bank of Nigeria, drove certain campaigns to encourage local rice production, which was another important factor that led to a surge in the produce. To further escalate the production, the Nigerian government increased the allocated budget to $302 million, which increased the production by 500%, in comparison to 2016.

However, some analysts claim that the surge in Nigeria’s production is chiefly due to the massive investment by the agri-firm giant, Olam Nigeria Limited. Olam integrated a multi-billion dollar Rice Mill that had the capacity to produce 65,000 metric tons of rice annually and further increased the cultivated land to 10,000 hectares, which brings their total investment to $111 million. Combined with aircrafts to plant rice, apply fertilizers, 9 tractors and 11 combine harvesters, Olam is currently developing a 10,000 hectare, fully-mechanized paddy farm.

It wouldn’t be wrong to say that Nigeria has a huge potential to expand its rice production. Rice isn’t willed into existence, it needs to sown and cultivated systematically. The sector was neglected for a very long time. The government’s intervention has been remarkable but, still modest compared to the growing demand.

 

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The Process Of Making Parboiled Rice

Everyone in the country knows what white rice or a brown rice is. However the awareness about parboiled rice is very limited. So it often happens that you are asked about what is parboiled rice when you tell someone that you consume this third of the many breeds of Rice.

Everyone in the country knows what white rice or a brown rice is. However the awareness about parboiled rice is very limited. So it often happens that you are asked about what is parboiled rice when you tell someone that you consume this third of the many breeds of Rice. In simple terms, Parboiled Rice means the type of rice which is partially boiled. But boiled where? The grain is simmered in the husk.

Since the process of parboiling involves three major steps which are soaking, steaming, and drying, the other name of the grain is ‘soaking rice’. As mentioned, the first and foremost process involves drenching of the grain. The act is carried out by transferring the rice into the soaking tank, setting the machine temperature at 20-30 degree Celsius and leaving the grain for 36-48 hours as per the need of the situation. Once the drenching part is done, the rice is then shifted for steaming process which requires heating up the grain for making the grain harder. The procedure isn’t much time consuming as it depends on the manufacturer what kind of grain color he or she wants to attain considering the higher the heating temperature, the lesser the processing time. Although, steaming at high temperature increases the chances of grain getting darker in color.

The final act involves drying the grain. It must be noted that withering the grain in huge quantity isn’t easy. Especially in the case when the rice are parboiled. So, the grains are sun-baked with the help of a large number of workers who have to work actively and are required to timely turn and mix the rice. Approximately 20-40% of moisture gets reduced in the initial stage of drying while the remaining percentage later.

‘Nextech Solutions’ is the leading grain processing unit proffering top-notch consultancy services as well as high-end milling equipments.

 

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Health Benefits of Rice

The best rice mill Consultant, Nextech Solutions brings to its readers another interesting blog. Rice lovers all over the world really don’t look for reasons to eat rice but many including those that don’t consume rice are quite unaware that eating rice has a lot of benefits.

The best Rice Mill Consultant, Nextech Solutions brings to its readers another interesting blog. Rice lovers all over the world really don’t look for reasons to eat rice but many including those that don’t consume rice are quite unaware that eating rice has a lot of benefits. So, it would come as a surprise to all of you that your favorite food grain can boost skin health, increase metabolism, aid in digestion, reduce high blood pressure, help weight loss and improve the immune system. All the more reasons to eat rice, isn’t it?

Rice is a great source of energy. The dreaded word carb that makes us cringe away from food is actually an important nutritional requirement of the body. Rice is abundant in carbohydrates and acts as a fuel for the body. It fills the human body with energy that helps in the proper functioning of various organs, especially the brain. Not just that, rice is completely devoid of cholesterol. It does not contain any harmful fats or sodium, which makes it a healthy and well-balanced diet food. Being low in sodium, rice is beneficial for all those suffering from high blood pressure and hypertension. Food with high content of sodium can be really unhealthy and cause stress in the body as they constrict veins and arteries.

The Health Benefits of Rice is not just limited to proper bodily functions but a beautiful skin too, according to many medical experts applying powdered rice can cure certain skin ailments. Ayurvedic practitioners have often prescribed rice water as an effective ointment to cool off inflamed skin surfaces. Certain Brown or wild rice has anti-inflammatory properties, so they are also good for soothing irritation and redness.

It doesn’t just end there, rice is also useful in preventing diseases such as Alzheimer, the high level of nutrients in brown rice stimulate the growth and activity of neurotransmitters which keeps Alzheimer’s disease at bay. Surprising isn’t it that your everyday food supplement is loaded with so many health benefits. Watch this space to learn more interesting facts about rice.

 

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What Makes Rice Our Beloved Food Preference

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that.

The leading Rice Mill Manufacturer in India brings to you yet another interesting blog. For the rest of the world, rice is categorized as another staple food product, but in our country, it’s a lot more than just that. The heavenly aroma of the basmati rice that compliments every dal, subzi, soup or gravy is what makes every dish a foodies delight. Let’s face it guys, there would be no Biryani, Kashmiri Chicken Pulao, and Rajma Chawal minus our beloved rice.

The rice grain itself goes through quite the journey, starting from the paddy fields to the mill machine where it is ground, milled and cracked, and then finally emerges the smooth shiny pearl-like grain that is packaged and sold in shops all over. Ask any rice lover and they would easily be able to distinguish between their favorite rice brand and variety, just by the aroma, texture or taste of it. So, what makes all of us such avid lover of this simple grain? That is not an easy question to answer as we all have our own personal preferences that make us pile up our plates with scoops full of rice every day.

All of us have cherishable childhood memories of eating home cooked food that had rice as one of its main ingredients, gleefully opening our lunch boxes to the waft of pulao rather than the boring cold chapattis. The very presence of rice on the dining table meant that something really delicious has been cooked for dinner. We grew up eating feasts where the core of every delicacy was rice. The creative and delicious way that rice is cooked alongside equally delicious curries is what makes it so irresistible to us all and from what it seems, this is one love affair that is not going to get over soon.

 

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Andhra Rice Miller Lobby Blamed For Creating Artificial Scarcity

Readers of the blog of the best rice mill consultant in India, Nextech Solutions would know that we are turning this blog into a one-stop for all national and International news pertaining to the grain and seed industry.

Readers of the blog of the best rice mill consultant in India, Nextech Solutions would know that we are turning this blog into a one-stop for all national and International news pertaining to the grain & seed industry. Take for example, the emergence of India as the leader or in the global rice bran oil conference wild rice harvest permit brief torn into shreds at Chippewa. Today, we are covering another story. Alleged hoarding by Andhra lobby is responsible for rising rice prices.

Ladies and gentlemen, allegations suggest that a lobby of Andhra rice mill owners is creating an artificial scarcity by hoarding rice stocks, in order to create deliberate price rise and generate demand in the Keralan market. Before getting into details, let us inform you right at the start of the realities of the Andhra rice market. A majority of small-scale rice mills have shut down, resulting in the bigger players monopolizing the market, and controlling the market.

Prices have already gone up by Rs. 5/ KG in the wholesale market due to the stop in supply by Andhra rice mills. It is now starting to reflect in retail.
The drama started unfolding the last week. Kerala used to take twelve rakes, i.e. thirty thousand tonnes of rice from Andhra Pradesh until recently. But it dropped to only four rakes, i.e. ten thousand tonnes the last month. Angry rice millers refused to supply a single rake of the rice to the state.
In their week defense, the association office mill owners tried to justify the low supply by claiming that it is a result of low production.

Your Rice Mill Plant manufacturer India will keep you updated on all the happenings in the grain & seed industry.

 

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New Technology To Set Up A Rice Mill In 2021

Rice is a staple diet in India which is the second largest producer of rice after China. Rice is the backbone of agrarian India as it generates the significant number of employees. Modernization drives the world as this post will highlight the new technological improvements introduced in rice milling.

Rice is a staple diet in India which is the second largest producer of rice after China. Rice is the backbone of agrarian India as it generates the significant number of employees. Modernization drives the world as this post will highlight the new technological improvements introduced in rice milling. It will also connect the dots between modernization and rice milling, one of Nextech’s specialties.

‘If one wants to set up a rice mill, he/she has to take into account the current trends and technologies’. But for dreams to become reality, fuel is a driving factor. Our expert’s point, 10 years before today that fuel was missing in the industry.

Rice Milling Technology 2021 – Then & Now

Then

Maintaining the high quality and output of rice was not an easy task. The main reasons behind this were limited technology, government policies, little investment, mismanagement etc. Many shipped consignments were rejected due to the non-fulfillment of an international quality standard.

Some faults in yesterday’s rice milling technology:

  1. The machines were non-commercial as the output quality was low.
  2. There wasn’t enough investment to buy modern Rice Mill Machinery (automatic and semi-automatic) manufactured and supplied by Japan & Germany.
  3. The machines were traditional and locally produced from non-standard fabricated items. They produced inconsistent qualities of rice.
  4. Rice plants were not efficient in terms of energy conservation, maintenance, productivity thereby leading to high production costs.
  5. Mild steel usage in rice mill machineries and corrosion of mild steel affected the rice quality.
  6. Quality management systems were not employed. There were no testing labs for routine check-ups.

Many other issues like ‘improper marketing techniques, business development, government policies and infrastructure’ crowded the industry.  A large scope for improvement was present as there was a big vacuum that the industry had to fill.

Now

The government started urging that ‘Rice mills must modernize to meet global quality standards’. Nextech also started operations around that same time, in 2006. Modern techniques and investments flew in this sector, as believed by our experts. With huge investment followed by huge demand, the government had to create policies favoring modern mills.

With that, ‘modern rice milling machines’ as they were called started showing their magic. The private sector backings had a huge effect on the industry. Some new technologies introduced in today’s milling machines are:

  • Use of Rubber roller technology for husking
  • Two-stage whitening process
  • Use of Paddy  separators
  • Old stone disk hullers, vertical cone polishers have been replaced by emery-coated cylinders, friction-type whitener polisher, and dry & wet mist polishers.
  • Milled rice is now graded
  • Automated plants from Germany & Japan are the new market trends.
  • Skilled operators, good paddy quality, maintenance of machines set the tone for high-quality outputs.
  • The use of NUE (Nitrogen Use Efficient) technology has been encouraged. This increases & doubles plant growth and yield.
  • Turbo & extractive milling speed up the process.

The biggest feature of the new machines was their ability to save energy. With state governments’ hand, cost structure, investor’s expertise, development favored rice mills. Nextech wishes for more innovations to come as it encourages us to produce high-quality products for our valued customers.

 

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